Tadano Crane TR-250M-s Rough Terrain Crane Operation & Maintenance Manual - PDF DOWNLOAD

Tadano Crane TR-250M-s Rough Terrain Crane Operation & Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Tadano Crane TR-250M-s Rough Terrain Crane Operation & Maintenance Manual - PDF DOWNLOAD

Language : English
Pages :469
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Crane TR-250M-s Rough Terrain Crane Operation & Maintenance Manual - PDF DOWNLOAD

Safety 1
Safety Rules 3
Before Operation 4
Rules for Operation (Setting Outriggers) 15
Rules for Operation (General) 17
Rules for Operation (Weather) 34
Rules for Operation (Power Lines, Radio Waves) 37
Rules for Operation (Operation without Extending Outriggers)
Rules for Operation (Special Operation) 41
After Operation 43
Rules for Road Travel 44
Rules for Transportation and Towing 49
Rules for Parking 52
Rules for Inspection and Maintenance 54
Contents 69
Preface 76
Servicing and Ordering Parts 77
Components 78
Layout of Controls 80
Travel Operation Controls 80
Crane Operation Controls 84
Others 87
Terminology 88
[TRAVELING]
Traveling Procedure 93
Preparatory Steps 93
Starting 96
Traveling 97
Stopping 98
Parking 99
Crane Operator's Cab 101
Opening and Closing the Door 101
Opening and Closing the Windows 103
Adjusting the Seat Position 104
Adjusting the Control Levers 105
Adjusting the Steering Wheel 106
How to Read the Instrument Panel 107
Meters and Gauges 107
Indicator Lamps 111
Starting and Stopping the Engine 117
Controls 117
How to Use the Starter Switch 117
Pre-starting Checks 118
Starting the Engine 119
Stopping the Engine 121Changing Drive Mode 122
Controls 122
Changing Drive Mode 122
Gearshift Lever Operation 125
Controls 125
Gearshift Lever Operation 125
Brakes 128
Controls 128
Foot Brake 128
Parking Brake 129
Exhaust Brake 130
Auxiliary Operating Brake 131
Retarder 132
Steering 133
Controls 133
Changing Steering Mode 133
Reverse Steering 137
Spring Lock 139
Controls 139
Spring Lock Operation 139
Lighting and Other Switches 141
Controls 141
Equipment Inside the Cab 145
Controls 145
Air Conditioner (Option) 146
Radio (Option) 148
Other Equipment Inside the Cab 151
Equipment Outside the Cab 156
How to Use the Air lnflator (Option) 156
Engine Cover 158
Emergency Procedures 159
Using Emergency Flares 160
If Shifting Gears is Impossible 161
Towing the Crane 164
If the Engine Stops during Travel 167
If the Engine Does Not Stop 167
[CRANE OPERATION]
Crane Operation Procedure - Summary 169
On-outrigger Operation 169
How to Read the Performance Data Plate 174
Working Radius/Lifting Height Chart 174
Total Rated Load Table 176AML (Overload Protection Device) 185
Configuration and Functions of the AML System 188
Controls 189
Messages and Recovery Operations 190
In the Event of AML Failure 192
Using the Multi-Display 193
Names and Functions of Keys 193
Switching Power On and Off 196
Before Cnane Operation 197
Adjusting Brightness 200
Picture Selection 201
Pre-Operational Checks 203
Setting Operating Configuration 206
Main Picture 211
Setting Operating Range Limits 216
Checking Working Range Limits 219
Checking Pump and Accumalator Pressures 221
Travel 222
The "Camera" Picture 224
The "Travel Mode" Picture 226
Displaying the Total Rated Load 227
Calculation of Outrigger Vertical Load Capacity 234
Television (Option) 240
Adjusting the Clock 244
Checking the Multi-Display Operating Instructions 246
Other Safety Devices 247
Overwind Cutout Device 247
Accumulator Pressure Gauge 249
AML External Indicator Lamps(Option) 250
Operating the PTO and Warming Up the Machine· 251
Operating the PTO 251
Warming Up the Machine 254
Outriggers 255
Setting the Crane 255
Controls 256
Extending the Outriggers 257
Level Adjustment 261
Stowing the Outriggers 263
Adjusting the Control Levers 265
Adjusting the Control Levers Stand Operating Positions
Adjusting the Control Lever Length 266
Hoisting 267
Controls(Tadano Layout) 267
Hoisting Up and Down 268
Free fall Operations 273
Other Winch-related Devices 277Telescoping the Boom 278
Controls 278
Extending and Retracting the Boom 278
Emergency Telescoping Procedure 282
Elevating the Boom 284
Controls (Tadano Layout) 284
Raising and Lowering the Boom • 284
Swinging the Boom 286
Controls 286
Swinging the Boom • • 286
Other Controls • 289
On-Rubber Crane Operation 290
With the Vehicles Stationary • • 291Traveling with Load on Hook
Removing and Stowing the Main Hook Block 294
Removing the Main Hook Block 294
Stowing the Main Hook Block • • 296
Reeving Wire Rope 297
Standard Number of Parts of Line 297
Reeving Procedure 299
Single Top 302
Components 302
Single Top Lift 303
Mounting the Single Top 304
Stowing the Single Top 307
Jib 310
Componenres 310
Controls 311
Jib lift 311
Mounting the jib 313
Changing the Jib Length 327
Changing the jib Offset Angle 336
Stowing the Jib 341
Equipment Inside the Cab 354
Equipment Outside the Cab 356
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 357
Pre-Operational and Periodic Inspection 358
Crane 358
Chassis 361
Periodic Replacement of Safety Critical Parts 374
Greasing 375
Maintenance Table • 376
Greasing Chart 378Greasing (Central Grease Supply Unit) 380
Using the Central Grease Supply Unit 380
Greasing Intervals 381
Greasing Locations 381
Adding Grease 382
Gear Oil 383
Maintenance Table 383
Winch Speed Reducer Oil Level Check 384
Winch Speed Reducer Oil Replacement 384
Swiig Speed Reducer Oil Level Check 386
Swinging Speed Reducer Oil Replacement 386
Axle (Carrier Axle) Oil level Check 388
Axle (Carrier Axle) Oil Replacement 388
Axle (Planetary Gear) Oil Level Check 389
Axle (Planetary Gear) Oil Replacement 389
Engine 391
Maintenance Table 391
Retarder Oil Level Check 392
Retarder Oil Replacement 392
Air Filter Cleaning 395
Air Cleaner Check 396
Element Cleaning 396
Element Replacement 397
Engine Cooling System 398
Maintenance Table 399
Cooling Water Level Check 399
Torgue Converter System 400
MaintenanceTable 400
Oil Level Check 401
Oil Replacement 401
Strainer Cleaning 403
Line Filter Element Replacement 404
Fuel System 405
Maintenance Table 405
Fuel Tank Oil Check 405
Brake System 406
Maintenance Table 406
Brake Fluid Level Check 407
Brake Fluid Replacement 407
Disc Brake Pad Wear Check 408
Air Drier Function Check 409
Air Drier Desiccating Agent Replacement 409Tires and Wheels 411
Maintenance Table 411
Tire Pressure Check 412
Tire Wear Check 412
Tire Rotation 412
Loose Wheel Log Nut Check 414
Hydraulic System 415
Maintenance Table 416
Oil Level Check (Hydraulic Oil Tank) 417
Oil Replacement (Hydraulic Oil Tank) 417
Oil Level Check (Oil Reservoir) 419
Oil Replacement (Oil Reservoir) 419
Return Filter (Hydraulic tank) Replacement 419
Air Breather (Hydraulic Oil Tank) Replacement 420
Line Filter (Automatic Stop Circuit) Replacement 420
Swing System • 421
Maintenance Table 421
Bleeding Swing Brake 421
Swing Bearing Mounting Bolt Check 423
Winch System 424
Maintenance Table 424
Winch Brake Lining Wear 425
Winch Erake Adjustment 426
Bleeding Brake CylindeN) 429
Bleeding Brake Cylinder@ 430
Bleeding Winch Clutch Circuit 431
Winch Clutch Adjustment 432
Top Boom Section Wear Check 434
Electric System 435
Maintenance Table 435
Replacing Fuses 435
Battery Electrolyte Check 436
Wire Rope 438
Proper Handling of Wire Ropes 438
Wire Rope Replacement 440
Criteria for Replacing Wire Ropes 440
Removing Wire Rope 442
Installing Wire Rope 444Tires and Wheels 411
Maintenance Table 411
Tire Pressure Check 412
Tire Wear Check 412
Tire Rotation 412
Loose Wheel Log Nut Check 414
Hydraulic System 415
Maintenance Table 416
Oil Level Check (Hydraulic Oil Tank) 417
Oil Replacement (Hydraulic Oil Tank) 417
Oil Level Check (Oil Reservoir) 419
Oil Replacement (Oil Reservoir) 419
Return Filter (Hydraulic tank) Replacement 419
Air Breather (Hydraulic Oil Tank) Replacement 420
Line Filter (Automatic Stop Circuit) Replacement 420
Swing System • 421
Maintenance Table 421
Bleeding Swing Brake 421
Swing Bearing Mounting Bolt Check 423
Winch System 424
Maintenance Table 424
Winch Brake Lining Wear 425
Winch Erake Adjustment 426
Bleeding Brake CylindeN) 429
Bleeding Brake Cylinder@ 430
Bleeding Winch Clutch Circuit 431
Winch Clutch Adjustment 432
Top Boom Section Wear Check 434
Electric System 435
Maintenance Table 435
Replacing Fuses 435
Battery Electrolyte Check 436
Wire Rope 438
Proper Handling of Wire Ropes 438
Wire Rope Replacement 440
Criteria for Replacing Wire Ropes 440
Removing Wire Rope 442
Installing Wire Rope 444[INFORMATION AND DATA]
Major Specifications 447
Crane Specifications 447
Carrier Specifications 447
Overall Dimensions 448
Weight 450
Relief Valve Pressure 450
Wire Rope Specifications 451
Other 451
Olis and Greases 452
Table 452
Recommended Oils and Greases 454
Consumable Parts 459
Filters 459
Fuses 459

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