Tadano Crane TR-600EXL Rough Terrain Crane Operation Manual – PDF DOWNLOAD

Tadano Crane TR-600EXL Rough Terrain Crane Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Crane TR-600EXL Rough Terrain Crane Operation Manual – PDF DOWNLOAD

Language : English
Pages :405
Downloadable : Yes
File Type : PDF

Model: TR-600EXL-3
Serial No.: 545904

TABLE OF CONTENTS:

Tadano Crane TR-600EXL Rough Terrain Crane Operation Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General)A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and TowingA-49
Rules for Parking A-52
Rules for Inspection and MaintenanceA-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Directional Terms 9
Components 11
Layout of Controls 12
Travel Operation Controls 12
Crane Operation Controls 14
Others 16
Terminology 17
[TRAVELING]
Traveling Procedure 23
Preparatory Steps 23
Starting28
Traveling 29
Stopping 30
Parking31
Crane Operator’s Cab 32
Opening and Closing the Door 32
Opening and Closing the Windows 34
Adjusting the Seat Position 35
Control Levers Stowing 36
Adjusting the Steering Wheel 37
How to Read the Instrument Panel 38
Meters and Gauges38
Indicator Lamps 42
Starting and Stopping the Engine 47
Controls 47
How to Use the Starter Switch 47
Pre-starting Checks48
Starting the Engine 49
Stopping the Engine 51
Changing Drive Mode 52
Controls 52
Changing Drive Mode 52
Changing Speed Range55
Controls 55
Changing Speed Range55
Brakes 59
Controls 59
Foot Brake 59
Parking Brake 60
Exhaust Brake 61
Steering62
Controls 62
Changing Steering Mode 62
Lighting and Other Switches 65
Controls 65
Tires 69
Air Pressure 69
Restriction on Continuous Driving 69
Equipment Inside the Cab 70
Control 70
Air Conditioner (Option) 71
Heater (Option) 72
Cooler (Option) 72
Equipment Inside the Cab 73
Equipment Outside the Cab 76
How to Use the Air Inflator (Option) 76
Tire Chain (Option) 78
Emergency Procedures79
If Trouble Occurs79
If the Engine Stops while Traveling 80
When Engine Stops Due to Fuel Shortage 80
If Shifting Gears is Impossible 81
Towing the Crane 85
[CRANE OPERATION]
Crane Operation Procedure – Summary 89
On-outrigger Operation 89
How to Read the Performance Data Plate 94
Load Radius/Lifting Height Chart 94
Rated Lifting Capacity Table 96
AML (Overload prevention device) 103
Configuration and Functions of the AML System 106
Controls 110
Names and Functions of AML Main Unit Parts 112
Selecting Operational Status 120
AML Pre-operational Inspection 125
How to Use the Working Range Limit Function 129
Display Alteration 135
Recovery from a Stop 136
Display and Disposition of Failure Messages 139
Disposition of System Trouble 142
Other Safety Devices144
Overwind Cutout Device 144
External Warning Lamps (Option)146
Operating the PTO and Warming Up the Machine 147
Operating the PTO 147
Warming Up the Machine 148
Outriggers 149
Setting the Crane 149
Controls 150
Extending the Outriggers 152
Level Adjustment 156
Stowing the Outriggers 159
Adjusting Control Levers 160
Adjusting Neutral Position of Levers 160
Adjusting Length of Control Levers162
Hoisting163
Controls (ISO recommended layout)163
Hoisting Up and Down163
Other Winch -related Control and Devices 165
Telescoping the Boom 166
Controls (ISO recommended layout)166
Extending and Retracting the Boom 167
Emergency Telescoping Procedure 170
Elevating the Boom172
Controls (ISO recommended layout)172
Raising and Lowering the Boom173
Swinging the Boom175
Controls (ISO recommended layout)175
Swinging the Boom 175
rubber Operation
178
Stationary 178
Traveling with a Load Lifted 180
Removing and Stowing the Main Hook Block 181
Removing the Main Hook Block 181
Stowing the Main Hook Block183
Reeving Wire Rope 184
Standard Number of Parts of line 184
Reeving Procedure 187
Single Top 190
Components 190
Single Top Lift191
Mounting the Single Top 192
Stowing the Single Top 195
Jib 198
Components 198
Jib Lift 199
Mounting the jib 201
Changing the jib Offset Angle208
Changing the Jib Length 210
Stowing the Jib 216
Equipment Inside the Cab 222
Equipment Outside the Cab 224
Oil Cooler 224
Whinch Drum Monitor Mirror (Option) 224
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 225
Pre-Operational and Periodic Inspection 226
Safety Parts Requiring Regular Replacement 236
Greasing 237
Maintenance Table 238
Greasing Chart 240
Gear Oil 242
Maintenance Table 242
Winch Speed Reducer Oil Level Check 243
Winch Speed Reducer Oil Replacement 243
Swing Speed Reducer Oil Level Check245
Swing Speed Reducer Oil Replacement 245
Axle (Carrier Axle) Oil Level Check 247
Axle (Carrier Axle) Oil Replacement 247
Axle (Planetary Gear) Oil Level Check 249
Axle (Planetary Gear) Oil Replacement 249
Engine251
Maintenance Table 251
Air Cleaner Check 252
Element Cleaning 253
Element Replacement 255
Engine Cooling System256
Maintenance Table 257
Cooling Water Level Check 257
Torque Converter System 258
Maintenance Table 258
Oil Level Check259
Oil Replacement 259
Strainer Cleaning 262
Line filter Element Replacement262
Fuel System 264
Maintenance Table 265
Fuel Tank Level Check 265
Water Separator Water Level Check 266
Brake System 267
Maintenance Table 267
Brake Fluid Level Check 268
Brake Fluid Replacement268
Disc Brake Pad Wear Check 269
Air Dryer Function Check271
Air Dryer Desiccating Agent Replacement 271
Parking Brake Pad Clearance Adjustment 272
Axle System 274
Maintenance Table 274
Suspension Lock Cylinder Bleeding 274
Tires and Wheels276
Maintenance Table 276
Tire Wear Check 276
Tire Replacement 277
Loose Wheel Lug Nut Check 279
Hydraulic System 280
Maintenance Table 281
Oil Level Check (Hydraulic Oil Tank) 282
Oil Replacement (Hydraulic Oil Tank) 282
Return Filter (Hydraulic Oil Tank) 285
Air Breather (Hydraulic Oil Tank) 286
Line Filter (Automatic Stop Circuit) 286
Line Filter (Steering Circuit) 287
Line Filter (Winch Brake Circuit) 287
Swing System 288
Maintenance Table 288
Swing Bearing Mounting Bolt Check289
Electrical System 289
Maintenance Table 289
Fuse Replacement 289
Battery Electrolyte Check292
Boom Telescoping System 293
Maintenance Table 293
Stretch Check and Tension Adjustment of Wire Rope for
Boom Telescoping and Oil Feed Hose for Boom
Telescoping Cylinder293
Wire Ropes 294
Proper Handling of Wire Ropes 294
Wire Rope Replacement 296
[INFORMATION AND DATA]
Conversion 303
Major Specifications 304
Crane Specifications 304
Carrier Specifications 305
Overall Dimensions 306
Mass 307
Relief Valve Pressure 307
Wire Rope Specifications308
Others 308
Oils and Greases309
Table 309
Recommended Oils and Greases311
Consumable Parts316
Filters 316
Fuses317

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