Tadano CTI-500XL City Crane Operation Manual – PDF DOWNLOAD

Tadano CTI-500XL City Crane Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano CTI-500XL City Crane Operation Manual – PDF DOWNLOAD

Language : Japanese
Pages :505
Downloadable : Yes
File Type : PDF

Model: CTI-500XL-1
Serial No.: SA0001–

TABLE OF CONTENTS:

Tadano CTI-500XL City Crane Operation Manual – PDF DOWNLOAD

Introduction 1
Warranty 1
In Event of Failure2
Before Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal)2
For Safety 2
Contents4
Name of Each Part 9
Contents with Illustrations 10
Traveling System 10
Crane Control System14
Other Controls18
Safety Precaution21
Precautions before Starting Engine 21
Precautions for Traveling on Roads26
Precautions during Operation 31
Warning Labels 44
Label Location and Content of Warnings45
TRAVELING53
Before Traveling 55
Check of Traveling Configuration 55
Status of Traveling Controls 55
Inspection before Traveling 56
Entering Cab 57
Opening/Closing Door 57
Opening/Closing Window 59
Adjustment of Seat 59
Adjustment of Steering Wheel 60
Adjustment of Mirrors 60
Stowing Control Levers 62
Sunshade 62
Fastening/Unfastening Seat Belt (Option) 63
Reading Instrument Panel 64
Meters and gauges 65
Warning lamp 67
Error Codes Shown on Hour Meter 70
Starting and Stopping Engine 75
Starter switch 75
Idling Adjuster Knob 76
How to Start Engine 76
How to Stop Engine 78
Transmission Operation 79
Positions and Functions of Shift Lever 79
Shift Lever Operation 80
Brake Operation 83
Foot Brake Operation 85
Parking Brake Operation 85
Operating Exhaust Brake 86
Steering Operation 87
Selecting Steering Mode 88
Drive Mode Selection 93
Drive Mode Selection 94
Differential Lock Operation 96
Activate/deactivate Differential Lock 96
Lighting Switch and Other Switches 97
Lighting Switch 97
Turn Signal Lever 98
Hazard Lamp Switch 99
Horn Switch 99
Wiper 99Accessories in Cab102
Fuel Consumption Monitor103
Air Conditioner 106
Cab Lamp 111
Cigarette Lighter 112
Outside Cab Accessories113
Steps113
Handling Tires 114
Tire Air Pressure 114
Operation in Cold Season 115
Winterization 115
OPERATION 117
Terminology 119
Anchor Points for Safety Belt 121
Location of Anchor Points 121
Before Crane Operation 122
Pre-operational Inspection 122
Preparing for Crane Operation 122
How to Read Performance Data Plates 124
Working Range Chart 124
Rated Lifting Capacity Table 125
Reduction of Rated Lifting Capacity 134
Automatic Moment Limiter (AML) 136
How to Read Indication 138
Selecting Display 141
Crane Status Indicator 142
Registration of Operating Status and AML Function
Check 144
Alarm and Recovery Operation 156
Other Functions 162
Action against AML System Errors 182
Other Safety Devices 183
Anti-two-block Device 183
AML External Warning Lamps (2 colors) 184
AML External Warning Lamps (3 colors) 185
Emergency Stop Switch 185
Beacon Lamp (Option) 187
Over-unwinding Cutout Function (Option) 187
Anemometer (Option) 188
PTO 192
PTO “ON” Operation 192
PTO “OFF” Operation 193
Outriggers 194
Inside Cab 194
Extension Width of Outriggers and Appearance of
Marks on Side of Outrigger Beam 195
Outrigger Set-up 196
Extending Outriggers 197
Horizontal Set-up 201
Stowing Outriggers 203
Control Lever Adjustment 206
Control Lever Adjustment 206
Hoisting 208
Hoisting Up/Down 208
Drum indicator 211Boom Telescoping Operation212
Boom Telescoping Operation 213
Elevating Boom 219
Elevating Boom219
Slewing Boom 221
Slewing Boom 222
Slewing Free/Lock Selector Switch224
Automatic Slewing Stop Function 225
On-rubber Operation226
On-rubber Stationary Operation226
On-rubber Creep Operation 228
Taking Out and Stowing Hook Block 230
Taking Out the Main Hook Block 230
Stowing Main Hook Block 233
Reeving Wire Rope 236
Standard number of parts of line236
Reeving Procedure 240
Pulling Out and Stowing Auxiliary Wire Rope 245
Auxiliary hook block with safety latch lock function
(Option) 256
Single top257
Mounting Single Top 258
Stowing Single Top 263
Jib 268
Registering Jib Mounting/dismounting Status271
Jib Lift272
Outline of Jib Mounting 273
Mounting of Jib274
Changing Jib Offset Angle 290
Changing Jib Length 296
Outline of Jib Stowing 308
Stowing Jib309
Dismounting Jib 323
Mounting Removed Jib 325
Accessories in Cab328
Flood Lamp Switch 329
Roof Washer Switch 329
Roof Wiper Switch 329
ECO Mode Switch330
Fire Extinguisher (Option) 330
Monitor (Option) 331
Outside Cab Accessories 333
Winch Drum Monitoring Mirror 333
Boom Head Mirror (Option) 333
Boom Top Flood Lamp (Option) 334INSPECTION AND MAINTENANCE 335
Precautions for Inspection and Maintenance337
Precautions for Inspection and Maintenance337
Inspection and Maintenance 345
About Inspection and Maintenance345
Under Severe Use (Severe Condition) 346
Conditions of Severe Use 347
Periodic Replacement Part 348
Inspection and Maintenance Interval (Carrier)351
Inspection and Maintenance Interval (Crane) 357
Inspection before Traveling 363
Irregularities detected on the previous day or
operation 364
Inspection around carrier 365
Inspection of the Engine Room372
Inspection at Driver’s Seat 375
Pre-operational Inspection382
Hydraulic system383
Control system385
Outrigger system386
Slewing system 388
Boom, Jib System389
Lifting device 391
Inspection of Crane Structure397
Boom Structure 397
Jib Structure397
Slewing frame 398
Outrigger Structure 398
Chassis frame 398
Greasing399
Greasing Chart401
Greasing (Centralized Greasing Supply Unit) 405
Using Centralized Greasing Supply Unit (Option)
405
Gear Oil 408
Winch Speed Reducer (Main/Auxiliary Winch) 408
Slewing Speed Reducer 410
Axle (Carrier)412
Axle (Planetary Gear) 414
Engine 416
Radiator Fin 417
Engine Cooling System418
Coolant Filter419
Transmission System 420
Transmission 420
Line filter 424
Fuel System 425
Fuel tank 426
Engine fuel filter 427
Water separator 428
Axle 429
Differential Lock Function 429
Propeller shaft 431
Brake System 432
Brake Fluid Reservoir 432
Disc brake pad 433
Air dryer 435
Air Tank 435
Parking Brake Pad 436
Tire, Wheel 439
Tires 439
Wheel nut 441
Hydraulic System 442
Hydraulic Oil Tank 443
Return filter (front of hydraulic oil tank) 446
Line filter (steering/slewing pump circuit) 446
Slewing System 448
Slewing bearing mounting bolt 448
Electrical System 451
Fuse Replacement 451
Air Conditioner System 454
Condenser 454
Refrigerant Level 455
Refrigerant piping connection 455
Inside air filter 456
V-belt 457
Periodic Replacement Part 457
Water Pump 458
Wire Rope 459
Replacing Wire Rope 459
Handling Wire Ropes 465EMERGENCY OPERATIONS 467
Action in Emergency 469
If Failure Occurs while Traveling on a Road 469
If Stalled at a Railroad Crossing 469
If Transmission Cannot Be Operated470
If Engine Speed Does Not Increase473
When Overheating Occurs474
When Towed (Vehicle with Emergency Steering
Pump) 476
If Error Occurs in AML System 478
When Over-unwinding Cutout Function Hinders
Operation 480
If boom telescoping is not possible 482
If Outrigger Status Is Not Detected 484
INFORMATION AND DATA487
Conversion Tables 489
Major Specifications 490
Crane Specifications 490
Carrier Specifications 491
Overall Dimensions 492
Mass 493
Wire Rope 493
Others 493
Oils and Greases 494
Oil and Grease Table 494
Recommended Oils and Greases 496
Transportation of Crane 499
Checking the Transportation Configuration 499
Binding Point 500
Service Data 501
Service Data 501

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