Tadano Forklift TG-500E-3 Operation and Maintenance Manual PDF

Tadano Forklift TG-500E-3 Operation and Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Forklift TG-500E-3 Operation and Maintenance Manual – PDF DOWNLOAD

Language : Japanese,English
Pages :281
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Forklift TG-500E-3 Operation and Maintenance Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4 Rules for Operation (Setting
Outriggers) A-13 Rules for Operation (General) A-15
Rules for Operation (Weather) A-32 Rules for Operation (Power Lines,
Radio Waves) A-35 Rules for Operation (Special Operation) A-37
After Operation A-38
Rules for Road Travel A-39
Rules for inspection and Maintenance A-41
Warning Labels A-54
Warning Labels-Location and Contents A-55
Contents 1
Preface 5
Servicing and Ordering Parts 6
Components 7
Layout of Controls 8
Crane Operator’s Cab 8
Terminology 10
[ OPERATION]
Crane Operation Procedure-Summary15
Preparatory Steps 15
During Operation 17
At the End of Operation 18
How to Read Performance Data Plate 19
Working Range & Lifting Height Chart 19
Rated Lifting Capacity Table 21
AML (Overload Prevention Device) 25
Configuration and Functions of the AML System 28
Controls 31
Names and Functions of AML Main Unit Parts 32
Registering Operational Status 39
AML Pre-operational Inspection 45 How to Use the Working Range
Restricting Function 48
Display Alteration 52
Recovery from an Automatic Stop 53 Display and Disposition of Failure
Messages 55
Disposition of System Troubles 58

Other Safety Devices 59
Overwind Cutout Device 59
Front Jack Overload Warning Device 61
Accumulator Low Pressure Warning Device 62
Over-unwinding Cutout Device 63
Starting and Stopping the Engine 64
Control64 Pre-starting Checks
64
Starting the Engine 65
Stopping the Engine 67
Operating the PTO and Warming Up the Machine 68
Operating the PTO 68
Warming Up the Machine 69
Checks to Make during Warm-up 69
Outriggers 70 Setting the Crane
70
Controls 71
Extending the Outriggers 73
Level Adjustments 76
Front Jack 78 Stowing the
Outriggers79
Crane Operator’s Cab 81
Opening and Closing the Door 81
Adjusting Seat Position 82
Adjusting Length of Control Levers 83
Acceleration 84 Controls
84
Hoisting 86
Controls 86
Hoisting Up and Down 87
Other Winch-related Controls and Devices 89
Telescoping the Boom 91
Controls 91
Extending and Retracting the Boom 91 Correcting Boom Length
96
Emergency Telescoping Procedure 97
Elevating the Boom 98
Control98
Raising and Lowering the Boom 98
Swinging the Boom 100
Controls 100 Swinging the Boom
Taking Out and Stowing the Main Hook Block 103
Taking Out Main Hook Block 103
Stowing Main Hook Block 105Reeving Wire Rope 107
Standard Number of Parts of Line 107
Reeving Procedure 109
Single Top 112
Components112
Single Top Lift 113
Mounting the Single Top 114
Stowing the Single Top 118
Jib 122
Components122
Jib Lift 123
Mounting the Jib 125
Changing the Jib Offset Angle 133
Changing the Jib Length 136
Stowing the Jib 142
Equipment Inside the Cab150
Heater (option)150
Other Equipment Inside the Cab 152
Equipment Outside the Cab 156
Oil Cooler (option) 156
Oil Temperature Gauge (option) 156
[ INSPECTION AND MAINTENANCE]
Inspection and Maintenance157
Pre-Operational and Periodic Inspection 158
Safety Parts Requiring Regular Replacement 163
Greasing 164
Maintenance Table165
Greasing Chart 166
Gear Oil 167
Maintenance Table167
Winch Speed Reducer Oil Level Check 168
Winch Speed Reducer Oil Replacement168
Swing Speed Reducer Oil Level Check 169
Swing Speed Reducer Oil Replacement169
Hydraulic System171
Maintenance Table172
Oil Level Check (Hydraulic Oil Tank) 173
Oil Replacement (Hydraulic Oil Tank) 173
Oil Level Check (Oil Reservoir) 175
Oil Replacement (Oil Reservoir) 175
Return Filter (Hydraulic Oil Tank)176
Return Filter (Inside Swing Table) 176
Air Breather (Hydraulic Oil Tank) 177
Line Filter (Winch Brake Circuit) 177
Line Filter (Automatic Stop Circuit) 177Swing System 178
Maintenance Table 178
Swing Brake Bleeding 178
Swing Bearing Mounting Bolt Check 179
Winch System 180 Maintenance Table
Winch Brake for Wear Check 181
Winch Brake Adjustment 181
Brake Cylinder 1 Bleeding 184
Accelerator System 185
Maintenance Table 185
Accelerator Circuit Bleeding 185
Electrial System 187 Maintenance Table
187
Fuses Replacement 187
Wire Ropes 189 Proper Handling of Wire
Ropes 189
Wire Rope Replacement 191
[INFORMATION AND DATA]
Conversion 199
Major Specifications 200
Crane Specifications 200
Overall Dimensions 201
Mass 202
Relief Valve Pressure202
Wire Rope Specifications 203
Other 203
Oils and Greases 204
Oil and Grease Table 204
Recommended Oils and Greases 206
Consumable Parts 208
Filters 208
Fuses 208

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