Tadano Forklift TG-500E-3 Truck Crane Operation and Maintenance Manual PDF

Tadano Forklift TG-500E-3 Truck Crane Operation and Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Forklift TG-500E-3 Truck Crane Operation and Maintenance Manual – PDF DOWNLOAD

Language : English,French
Pages :304
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Forklift TG-500E-3 Truck Crane Operation and Maintenance Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-3 Before Operation
A-4 Rules for Operation (Setting Outrigers)
A-13 Rules for Operation (General) A-15 Rules for
Operation (Weather) A-32 Rules for Operation (Power Lines, Radio Waves)
A-35 Rules for Operation (Special Operation) A-37 After Operation
A-38 Rules for Road Travel
A-39 Rules for Inspection and Maintenance A-41
Warning Labels A-54 Warning Labels-Location and
Contents A-55 Contents
Preface 5
Servicing and Ordering Parts 6
Components 7
Layout of Controls 1O
Crane Operator’s Cab 1O
Terminology:12
[ OPERATION]
Crane Operation Procedure-Summary17
Preparatory Steps 17
During Operation 19
At the End of Operation 20
How to Read Performance Data Plate 21 C
Working Range & Lifting Height Chart 21
Rated Lifting Capacities Table 23
AML (Overload Prevention Device} 34 ‘ Configuration and
Functions of the AML System37
Controls 41
Names and Functions of AML Main Unit Parts 42
Registering Operational Status 49
AML Pre-operational Inspection 54
How to Use the Working Range Restricting Function 58
Display Alteration 62
Recovery from an Automatic Stop 63
Display and Disposition of Failure Messages 65
Disposition of System Troubles 69
Other Safety Devices70 ‘ Overwind Cutout
Device 70
Front Jack Overload Warning Device 72
Accumulator Low Pressure Warning Device 73
External Warning Lamps (Option) 74Starting and Stopping the Engine 75
Control75
Pre-starting Checks 75
Starting the Engine 76
Stopping the Engine 78
Operating the PTO and Warming Up the Machine 79
Operating the PTO 79
Warming Up the Machine 80
Checks to Make during Warmup 80
Outriggers 81
Setting the Crane 81
Controls 82
Extending the Outriggers 83
Level Adjustments88
Front Jack 90
Stowing the Outriggers91
Crane Operator’s Cab 93
Opening and Closing the Door 93
Adjusting Seat Position 94
Adjusting Length of Control Levers 95
Acceleration96
Controls 96
Hoisting 98
Controls 98
Hoisting Up and Down 99
Free Fall Operation103
Other Winch-related Controls and Devices 105
Telescoping the Boom 107
Controls 107
Extending and Retracting the Boom 107
Correcting Boom Length 112
Emergency Telescoping Procedure113
Elevating the Boom 114
Control 114
Raising and Lowering the Boom 114
Swinging the Boom 116
Controls 116
Swinging the Boom117
Taking Out and Stowing the Main Hook Block 120
Taking Out Main Hook Block120
Stowing Main Hook Block 122
Reeving Wire Rope 124
Standard Number of Parts of Line 124
Reeving Procedure 126
Single Top 129
Components129
Single Top Lift 129
Mounting the Single Top 130
Stowing the Single Top 133
Jib 136
Components136
Jib Lift 137
Mounting the Jib 139
Changing the Jib Offset Angle 147
Changing the Jib Length 150
Stowing the Jib 156
Equipment Inside the Cab 164
Heater (option)164
Cooler (option) 166
Other Equipment Inside the Cab 168
Equipment Outside the Cab 172
Oil Cooler 172
Winch drum monitor mirror (option) 173
[ INSPECTION AND MAINTENANCE]
Inspection and Maintenance175
Pre-Operational and Periodic Inspection 176
Safety Parts Requiring Regular Replacement 181
Greasing 182
Maintenance Table 183
Greasing Chart 184
Gear Oil 186
Maintenance Table 186
Winch Speed Reducer Oil Level Check 187
Winch Speed Reducer Oil Replacement187
Swing Speed Reducer Oil Level Check 188
Swing Speed Reducer Oil Replacement188
Hydraulic System 190 Maintenance Table
191
Oil Level Check (Hydraulic Oil Tank) 192
Oil Replacement (Hydraulic Oil Tank) 192
Oil Level Check (Oil Reservoir) 195
Oil Replacement (Oil Reservoir) 195
Return Filter (Hydraulic Oil Tank) 196
Air Breather (Hydraulic Oil Tank) 196
Line Filter (Winch Clutch Circuit) 197
Line Filter (Winch Brake Circuit) 197
Line Filter (Automatic Stop Circuit) 197
Line Filter (Accumulator Circuit) 197Swing System 198 Maintenance TableSwing Brake Bleeding 198
Swing Bearing Mounting Bolt Check 199
Winch System 200
Maintenance Table 200
Winch Brake for Wear Check 201
Winch Brake Adjustment 201
Brake Cylinder (1) Bleeding 204
Brake Cylinder (2) Bleeding 205
Winch Clutch Circuit Bleeding 207
Winch Clutch Adjustment 209
Accelerator System 211
Maintenance Table 211
Accelerator Circuit Bleeding 211
Electrical System 213
Maintenance Table 213
Fuses Replacement 213
Wire Ropes 215
Proper Handling of Wire Ropes 215
Wire Rope Replacement 217
[INFORMATION AND DATA]
Conversion 225
Major Specifications 226
Crane Specifications 226
Overall Dimensions227
Mass 228
Relief Valve Pressure228
Wire Rope Specifications 229
Other 229
Oils and Greases 230
Oil and Grease Table 230
Recommended Oils and Greases 232
Consumable Parts 234
Filters 234
Fuses 234

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