Tadano Forklift Truck Crane TG-500E-3 Operation and Maintenance Manual PDF

Tadano Forklift Truck Crane TG-500E-3 Operation and Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Forklift Truck Crane TG-500E-3 Operation and Maintenance Manual – PDF DOWNLOAD

Language : Japanese,English
Pages :310
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Forklift Truck Crane TG-500E-3 Operation and Maintenance Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-3 Before Operation
A-4 Rules for Operation (Setting Outrigers)
A-13 Rules for Operation (General) A-15 Rules for
Operation (Weather) A-32 Rules for Operation (Power Lines, Radio Waves)
A-35 Rules for Operation (Special Operation) A-37 After Operation
A-38 Rules for Road Travel
A-39 Rules for Inspection and Maintenance
Warning Labels A-55 Warning Labels-Location and
Contents A-56 ContentsPreface 5
Servicing and Ordering Parts 6
Components 7
Layout of Controls 8
Crane Operator’s Cab8
Terminology10
[OPERATION]
Crane Operation Procedure-Summary15
Preparatory Steps 15
During Operation 17
At the End of Operation 18
How to Read Performance Data Plate 19
Working Range & Lifting Height Chart 19
Rated Lifting Capacities Table 21
AML (Overload Prevention Device) 32
Configuration and Functions of the AML System35
Controls 39
Names and Functions of AML Main Unit Parts 40
Registering Operational Status 47
AML Pre-operational Inspection 52
How to Use the Working Range Restricting Function 56
Display Alteration 60
Recovery from an Automatic Stop 61
Display and Disposition of Failure Messages 63
Disposition of System Troubles 67
Other Safety Devices68
Overwind Cutout Device 68
Front Jack Overload Warning Device 70
Accumulator Low Pressure Warning Device 71
External Warning Lamps (Option) 72
Starting and Stopping the Engine 73
Control73
Pre-starting Checks 73
Starting the Engine 74
Stopping the Engine 76
Operating the PTO and Warming Up the Machine 77
Operating the PTO 77
Warming Up the Machine 78
Checks to Make during Warmup 78
Outriggers 79
Setting the Crane 79
Controls 80
Extending the Outriggers 81
Level Adjustments86
Front Jack 88
Stowing the Outriggers89
Crane Operator’s Cab 91
Opening and Closing the Door 91
Adjusting Seat Position 92
Adjusting Length of Control Levers 93
Acceleration94
Controls 94
Hoisting96
Controls 96
Hoisting Up and Down 97
Free Fall Operation101
Other Winch-related Controls and Devices 103
Telescoping the Boom 105
Controls 105
Extending and Retracting the Boom 105
Correcting Boom Length 110
Emergency Telescoping Procedure111
Elevating the Boom 112
Control 112
Raising and Lowering the Boom 112
Swinging the Boom 114
Controls 114
Swinging the Boom115
Taking Out and Stowing the Main Hook Block 118
Taking Out Main Hook Block118
Stowing Main Hook Block 120
Reeving Wire Rope 122
Standard Number of Parts of Line 122
Reeving Procedure 124

Single Top 127
Components127
Single Top Lift 127
Mounting the Single Top 128
Stowing the Single Top 131
Jib 134
Components134
Jib Lift 135
Mounting the Jib 137
Changing the Jib Offset Angle 145
Changing the Jib Length 148
Stowing the Jib 154
Equipment Inside the Cab 162
Heater (option)162
Cooler (option)164
Other Equipment Inside the Cab 166
Equipment Outside the Cab 170
Oil Cooler 170
Winch drum monitor mirror (option) 171
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance173
Pre-Operational and Periodic Inspection 174
Safety Parts Requiring Regular Replacement 179
Greasing 180
Maintenance Table 181
Greasing Chart 182
Gear Oil 184
Maintenance Table 184
Winch Speed Reducer Oil Level Check 185
Winch Speed Reducer Oil Replacement185
Swing Speed Reducer Oil Level Check 186
Swing Speed Reducer Oil Replacement186
Hydraulie System188
Maintenance Table 189
Oil Level Check (Hydraulic Oil Tank) 190
Oil Replacement (Hydraulic Oil Tank) 190
Oil Level Check (Oil Reservoir) 193
Oil Replacement (Oil Reservoir) 193
Return Filter (Hydraulic Oil Tank) 194
Air Breather (Hydraulic Oil Tank) 194
Line Filter (Winch Clutch Circuit) 195
Line Filter (Winch Brake Circuit) 195
Line Filter (Automatic Stop Circuit) 195
Line Filter (Accumulator Circuit) 195
Swing System 196
Maintenance Table 196
Swing Brake Bleeding 196
Swing Bearing Mounting Bolt Check 197
Winch System 198
Maintenance Table 198
Winch Brake for Wear Check 199
Winch Brake Adjustment 199
Brake Cylinder G) Bleeding 202
Brake Cylinder (2) Bleeding 203
Winch Clutch Circuit Bleeding 205
Winch Clutch Adjustment 207
Accelerator System 209
Maintenance Table 209
Accelerator Circuit Bleeding 209
Electrical System 211
Maintenance Table 211
Fuses Replacement 211
Wire Ropes 213
Proper Handling of Wire Ropes 213
Wire Rope Replacement 215
[INFORMATION AND DATA]
Conversion 223
Major Specifications 224
Crane Specifications 224
Overall Dimensions225
Mass 226
Relief Valve Pressure 226
Wire Rope Specifications 227
Other 227
Oils and Greases 228
Oil and Grease Table 228
Recommended Oils and Greases 230
Consumable Parts 232
Filters 232
Fuses 232

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