Tadano GA-1000N All Terrain Crane Operation Manual – PDF

Tadano GA-1000N All Terrain Crane Operation Manual GA5187 – PDF DOWNLOAD

FILE DETAILS:

Tadano GA-1000N All Terrain Crane Operation Manual GA5187 – PDF DOWNLOAD

Language : English
Pages : 283
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GA-1000N All Terrain Crane Operation Manual GA5187 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-18
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-22
Rules for Inspection and Maintenance A-23
Warning Labels A-30
Warning Labels-Location and Contents A-31
Contents 1
Preface 4
Servicing and Ordering Parts 5
Components 6
Location of Controls 7
Outrigger Controls 7
Crane Controls 8
Terminology 14
[OPERATION]
Crane Operation Procedure – Summary 17
Preparatory Steps 17
During Operation 18
At the End of Operation 19
How to Read Performance Data Plate 19
Load Radius-Lifting Height Chart 19
Rated Lifting Capacity Table 20
How to Read Working Area Chart 26
AML (Overload Prevention Device) 27
Configuration and Functions of the AML System 29
Controls 31
Messages and Recovering Operations 32
In the Event of a System Failure 36
How to Use the AML Unit 37
Names and Functions of the Keys 37
Turning On and Off the Power Supply 40
Registering Operating Conditions 41
Registration of the Number of Part-lines of Wire
Rope and Display of the Hook Movement 43
Display of the Main Hydraulic Pressure and
Accumulator Pressure 45
Preoperational Inspection on the AML 45
How to Use the Working Area Limiting Function
46
About User Adjustment Menu 50
Contrast Adjustment of the Character Display 53
Other Safety Devices 54
Overwind Cutout Device 54
Dead Turn Securing Device 55
Abnormal Accumulator Pressure Alarm Device 56
AML External Indicator Lamp 56
Alarm Buzzer and Voice Alarm 56
Outriggers 57
Setting the Outriggers 57
Operating Panel 58
Outrigger Extension Width 59
Preparations for Outrigger Operations 59
How to Use the Accelerator Switch 59
Extending the Outriggers 60
Level Adjustment 63
Stowing the Outriggers 64
Stowing the Outriggers for On-Premises Traveling
65
Crane Operator’s Cab 66
Before Entering the Crane Operator’s Cab 66
Opening and Closing the Door 66
Opening and Closing the Window 67
Adjusting the Seat 68
Adjusting the Lever Stand 68
Canceling the Lever Lock 69
Tilting the Crane Operator’s Cab 70
How to See Meter Panel 71
Starting and Stopping the Engine 76
Controls 76
Inspection before Starting the Engine 77
Starting the Engine 77
Stopping the Engine 78
Acceleration 79
Controls 79
Hoisting 80
Controls 80
Hoisting 81
How to Use Other Controls 82
Telescoping the Boom 84
Controls 84
Outline of the Telescoping System 88
Types of Telescoping Mode 90
Normal Telescoping Operation 91
Changing the Telescoping Speed 96
Contents Contents
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Contents
Jib Set Telescoping Operation 96
Maintenance Telescoping Operation 97
Elevating the Boom 100
Controls 100
Elevating the Boom 101
Changing the Boom Elevating Speed 102
Canceling the Boom Elevation Slow Stop Function
102
Swinging the Boom 103
Controls 103
Swinging the Boom 104
Changing the Swing Speed 105
Swing Lock Operation 106
Canceling the Swing Stop Function 106
Changing the Swing Alarm (option) 107
Taking Out and Stowing the 50-ton Hook Block
108
Taking Out 50-ton Hook Block 108
Stowing 50-ton Hook Block 109
Reeving Wire Ropes 110
Standard Number of Parts of Line 110
Reeving Procedure 111
Single Top 113
Components 113
Single Top Lift 113
Mounting the Single Top 114
Stowing the Single Top 116
Jib 118
Components 118
Controls 119
Jib Operation 122
Mounting the Jib 124
Stowing the Jib 131
Boom Operations During Jib Dismounting
Procedure 135
Mounting and Dismounting Counterweights 137
Components 137
Combination of Counterweights 138
Controls 139
Mounting/Dismounting the Counterweights 140
How to Use the Counterweight Cylinder Retracting
Switch 144
Mounting and Dismounting the Crane 145
Components 145
Controls 146
Precautions for Dismounting the Crane 147
Removing/Attaching Dismounting Ring Spacers
148
Mounting the Crane Revolving Structure 149
Dismounting the Crane Revolving Structure 155
Dolly Traveling 160
Before Traveling 160
After Traveling (Preparation for Crane Operation)
162
Equipment Inside the Cab 164
Controls 164
Air Conditioner 165
AM/FM Radio 169
Display Screen 171
Drum Monitoring Camera 172
How to Watch TV (options) 173
How to Use Other Equipment 176
Troubleshooting 178
When Boom Telescoping Operation cannot be
Performed 178
When Crane Operations cannot be Performed Due
to Failure of the AML System 191
When Crane Operations cannot be Performed Due
to Failure of the AML Unit 191
When Crane Operations cannot be Performed Due
to Failure of the AML Automatic Stop Circuit 192
When Crane Movements cannot be Stopped by
Returning the Control Lever to the Neutral Position
192
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 193
Pre-operational and Periodic Inspection 194
Greasing 197
Maintenance Table 197
Greasing Chart 198
Gear Oil 202
Maintenance Table 202
Winch Speed Reducer Oil Replacement 202
Swing Speed Reducer Oil Level Check 203
Swing Speed Reducer Oil Replacement 203
Engine 204
Maintenance Table 204
Element Cleaning 205
Element Replacement 205
Engine Cooling System 206
Maintenance Table 206
Cooling Water Level Check 206
Contents Contents
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Fuel System 207
Maintenance Table 207
Fuel Tank Level Check 207
Hydraulic System 208
Maintenance Table 208
Oil Level Check (Hydraulic Oil Tank) 209
Oil Replacement (Hydraulic Oil Tank) 209
Return Filter (Hydraulic Oil Tank) 210
Return Filter Replacement (Drain Circuit) 210
Line Filter Cleaning (ACC Circuit) 211
Line Filter Replacement (Automatic Stop Circuit)
211
Air Breather Replacement (Hydraulic Oil Tank) 211
Swing System 212
Maintenance Table 212
Swing Bearing Mounting Bolt Check 212
Electrical System 213
Maintenance Table 213
Fuses Replacement 213
Battery Electrolyte Check 214
Air Conditioning System 215
Maintenance Table 215
Condenser Check and Cleaning 215
Refrigerant Amount Check 215
Refrigerant Piping Connecting Part Check 216
Air Filter Check and Cleaning 216
V-Belt Check 216
Periodical Part Replacement 217
Wire Ropes 218
Proper Handling of Wire Ropes 218
Wire Rope Replacement 219
[INFORMATION AND DATA]
Table of Conversion 223
Specifications 224
Crane Specifications 224
Overall Dimensions 225
Relief Valve Pressure 226
Wire Rope Specifications 226
Hook Block Weight 226
Others 226
Oils and Greases 227
Table 227
Recommended Oils and Greases 228
Consumable Parts 230
Filters 230
Fuses 230
Weight Distribution Chart 231
Road Traveling Configuration 231
On-Premises Traveling Configuration 232