Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

Language : English
Pages : 413
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

WARRANTY 3
Introduction 5
Warranty 5
In Event of Failure 6
Using Crane Out of US (Including Satellite/Mobile
Communication Terminal) 6
For Safety 6
Contents 8
Name of Each Part 13
Contents with Illustrations 14
Traveling System 14
Crane Control Switches 17
Other Controls 20
Safety Precautions 23
Precautions before Starting Engine 23
Precautions for Traveling on Roads 28
Precautions during Operation 34
Warning Labels 49
Label Location and Content of Warnings 50
TRAVELING 61
Before Traveling 63
Checking Traveling Posture 63
Status of Traveling System 63
Inspection before Traveling 63
Entering Cab 64
Opening/Closing Door 64
Opening/Closing Window 66
Adjustment of Seat 67
Adjustment of Steering Wheel 68
Adjustment of Mirrors 68
Fastening/Unfastening of Seat Belt 69
Stowing Control Levers 70
Sunshade 70
Reading Instrument Panel 71
Instrument Panel and Gauges 71
Warning Lamps 74
Starting and Stopping Engine 77
Starting Engine 78
Stopping Engine 79
Transmission Operation 80
Shift Lever Operation 81
Brake Operation 84
Foot Brake Operation 86
Parking Brake Operation 87
Exhaust Brake Operation 87
Steering Operation 88
Steering Mode Selecting Operation 90
Drive Mode Selection 95
Selecting Drive Mode 96
Lighting Switch and Other Switches 97
Lighting Switch 97
Turn Signal Lever 98
Hazard Lamp Switch 99
Horn Switch 99
Wiper 99
Accessories in Cab 101
Air Conditioner 102
Fuel Consumption Monitor 107
Monitor 111
How to Use Other Accessories 113
Operation in Cold Season 11 5
Winterization 115
OPERATION 11 7
Terminology 11 9
Before Crane Operation 12 1
Pre-operational Inspection 121
Preparation for Crane Operation 121
How to Read Performance Data Plates 12 3
Working Range Chart 123
Rated Lifting Capacity Table 124
Reduced Lifting Capacity from Rated Lifting
Capacities 130
Load Moment Indicator (AML) 13 2
Display 135
Selection of Display 139
Crane State Indicator Display 140
Registration of Operating State and Load Moment
Indicator Function Check 142
Alarm and Recovery Operation 152
Other Functions 157
Action against Load Moment Indicator System
Error 176
Other Safety Devices 17 7
Anti-two-block device 177
External Warning Lamps (Option) 178
PTO 17 9
Engaging PTO (PTO “ON” Operation) 179
Disengaging PTO (PTO “OFF” Operation) 180
Suspension Lock 18 1
Suspension Lock Operation 182
Suspension Lock Release Operation 183
Outriggers 18 4
Outrigger Set-up 187
Outrigger Extending Operation 188
Level Set-up 192
Outrigger Stowing Operation 194
Adjustment of Control Levers 197
Adjustment of Levers 197
Hoisting 199
Hoisting Up/Down Operation 199
Drum Indicator 200
Telescoping Boom 201
Boom Extending/Retracting Operation 201
Maintenance Telescoping Operation 204
Elevating Boom 206
Boom Raising/Lowering Operation 206
Boom Elevation Slow Stop/Cancel Operation 207
Slewing Boom 208
Slewing Boom 209
On-rubber Operation 21 1
On-rubber Stationary Operation 212
On-rubber Creep Operation 213
Taking Out and Stowing Hook Block 21 6
Taking Out Hook Block 216
Stowing Hook Block 218
Reeving Wire Rope 22 0
Standard Number of parts of line 220
Reeving Procedure 221
Single Top 22 5
Standard Jib 22 6
Selection of Jib Mounted Condition 228
Jib Lift 229
Outline of Jib Mounting 230
Mounting Jib 231
Changing Jib Offset Angle 239
Changing Jib Length 242
Outline of Jib Stowing 250
Stowing Jib 251
Accessories in Cab 259
Flood Lamp Switch 260
Roof Washer Switch 260
Roof Wiper Switch 260
Oil Cooler Switch 261
INSPECTION AND MAINTENANCE 26 3
Precautions for Inspection and Maintenance 26 5
Precautions for Inspection and Maintenance 265
Inspection and Maintenance 27 3
About Inspection and Maintenance 273
Under Severe Use (Severe Condition) 274
Conditions of Severe Use 274
Periodic Replacement Part 275
Inspection and Maintenance Interval (Carrier) 278
Inspection and Maintenance Interval (Crane) 285
Inspection before Traveling 290
Abnormal Items Detected on Previous Day or
Operation 291
Inspection around Carrier 292
Inspection of Engine Room 299
Inspection at Driver’s Seat 302
Pre-operational Inspection 309
Hydraulic System 310
Operating Device 311
Outrigger System 312
Slewing System 314
Boom/Jib System 315
Lifting Device 317
Safety Devices 320
Inspection of Crane Structure 32 2
Greasing 32 4
Maintenance Table 325
Greasing Chart 326
Gear Oil 32 9
Maintenance Table 329
Winch Speed Reducer (Main/Auxiliary Winch) 330
Slewing Speed Reducer 331
Axle (Carrier) 332
Axle (Planetary Gear) 333
Engine 33 5
Maintenance Table 335
Air Cleaner 336
Engine Cooling System 33 8
Maintenance Table 338
Coolant Filter 339
Torque Converter System 34 0
Maintenance Table 340
Transmission 340
Line Filter 343
Fuel System 34 4
Maintenance Table 344
Engine Fuel Filter 345
Water Separator 345
Brake System 34 7
Maintenance Table 347
Brake Fluid Reservoir 347
Disc Brake Pad 348
Air Dryer 349
Tire, Wheel 35 0
Maintenance Table 350
Tire 350
Wheel Nut 352
Hydraulic System 35 3
Maintenance Table 354
Hydraulic Oil Tank 355
Return Filter (Inside Frame Center) 357
Line Filter (Pump Circuit for Steering and Slewing)
357
Slewing System 35 9
Maintenance Table 359
Slewing Bearing Mounting Bolt 359
Electrical System 36 1
Maintenance Table 361
Replacing Fuses 361
Air Conditioner System 36 4
Maintenance Table 364
Condenser 364
Refrigerant Level 364
Refrigerant Piping Connection 365
Inside Air Filter 365
V-belt 366
Periodic Replacement Part 366
Water Pump 366
Wire Ropes 36 7
Replacing Wire Ropes 367
Handling Wire Ropes 374
EMERGENCY OPERATIONS 37 7
Action against Emergency 37 9
If Failure Occurs during Traveling on Roads 379
If Stalled at Railroad Crossing 379
If Transmission Cannot be Operated 380
If Engine Speed Does Not Increase 382
If Engine Does Not Stop 382
If Fuel Has Run Out 383
If Overheated 384
When Towed 386
If Error Occurs in Load Moment Indicator System
388
If Boom Cannot Be Telescoped 389
If Outrigger Extension Detection Device Fails 391
INFORMATION AND DATA 393
Conversion Tables 395
Hand Signals 398
Major Specifications 401
Crane Specifications 401
Carrier Specifications 402
Overall Dimensions 403
Mass 404
Wire Rope 404
Other 404
Oils and Greases 405
Oils and Greases Table 405
Recommended Oils and Greases 406
Service Data 409
Service Data 409