Tadano GR-150XL Rough Terrain Crane Operation Manual – PDF

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

Language : English
Pages : 421
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

WARRANTY 3
Introduction 5
Warranty 5
In Event of Failure 6
Using Crane Out of US (Including Satellite/Mobile
Communication Terminal) 6
For Safety 6
Contents 8
Name of Each Part 13
Contents with Illustrations 14
Traveling System 14
Crane Control Switches 17
Other Controls 20
Safety Precautions 23
Precautions before Starting Engine 23
Precautions for Traveling on Roads 28
Precautions during Operation 34
Warning Labels 49
Label Location and Content of Warnings 50
TRAVELING 61
Before Traveling 63
Checking Traveling Posture 63
Status of Traveling System 63
Inspection before Traveling 63
Entering Cab 64
Opening/Closing Door 64
Opening/Closing Window 66
Adjustment of Seat 67
Adjustment of Steering Wheel 68
Adjustment of Mirrors 68
Fastening/Unfastening of Seat Belt 69
Stowing Control Levers 70
Sunshade 70
Reading Instrument Panel 71
Instrument Panel and Gauges 71
Warning Lamps 74
Starting and Stopping Engine 77
Starting Engine 78
Stopping Engine 79
Transmission Operation 80
Shift Lever Operation 81
Brake Operation 84
Foot Brake Operation 86
Parking Brake Operation 87
Exhaust Brake Operation 87
Steering Operation 88
Steering Mode Selecting Operation 90
Drive Mode Selection 95
Selecting Drive Mode 96
Lighting Switch and Other Switches 97
Lighting Switch 97
Turn Signal Lever 98
Hazard Lamp Switch 99
Horn Switch 99
Wiper 99
Accessories in Cab 101
Air Conditioner 102
Fuel Consumption Monitor 107
Monitor 111
How to Use Other Accessories 114
Operation in Cold Season 11 6
Winterization 116
OPERATION 11 7
Terminology 11 9
Before Crane Operation 12 1
Pre-operational Inspection 121
Preparation for Crane Operation 121
How to Read Performance Data Plates 12 3
Working Range Chart 123
Rated Lifting Capacity Table 124
Reduced Lifting Capacity from Rated Lifting
Capacities 130
Load Moment Indicator (AML) 13 2
Display 135
Selection of Display 139
Crane State Indicator Display 140
Registration of Operating State and Load Moment
Indicator Function Check 142
Alarm and Recovery Operation 152
Other Functions 157
Action against Load Moment Indicator System
Error 176
Other Safety Devices 17 7
Anti-two-block device 177
External Warning Lamps (Option) 178
PTO 17 9
Engaging PTO (PTO “ON” Operation) 179
Disengaging PTO (PTO “OFF” Operation) 180
Suspension Lock 18 1
Suspension Lock Operation 182
Suspension Lock Release Operation 183
Outriggers 18 4
Outrigger Set-up 187
Outrigger Extending Operation 188
Level Set-up 192
Outrigger Stowing Operation 194
Adjustment of Control Levers 197
Adjustment of Levers 197
Hoisting 199
Hoisting Up/Down Operation 199
Drum Indicator 200
Telescoping Boom 201
Boom Extending/Retracting Operation 201
Maintenance Telescoping Operation 204
Elevating Boom 206
Boom Raising/Lowering Operation 206
Boom Elevation Slow Stop/Cancel Operation 207
Slewing Boom 208
Slewing Boom 209
On-rubber Operation 21 1
On-rubber Stationary Operation 212
On-rubber Creep Operation 213
Taking Out and Stowing Hook Block 21 6
Taking Out Hook Block 216
Stowing Hook Block 218
Reeving Wire Rope 22 0
Standard Number of parts of line 220
Reeving Procedure 221
Single Top 22 5
Standard Jib 22 6
Selection of Jib Mounted Condition 228
Jib Lift 229
Outline of Jib Mounting 230
Mounting Jib 231
Changing Jib Offset Angle 240
Changing Jib Length 243
Outline of Jib Stowing 251
Stowing Jib 252
Accessories in Cab 260
Flood Lamp Switch 261
Roof Washer Switch 261
Roof Wiper Switch 261
Oil Cooler Switch 262
INSPECTION AND MAINTENANCE 263
Precautions for Inspection and Maintenance 265
Precautions for Inspection and Maintenance 265
Inspection and Maintenance 27 3
About Inspection and Maintenance 273
Under Severe Use (Severe Condition) 274
Conditions of Severe Use 274
Periodic Replacement Part 275
Inspection and Maintenance Interval (Carrier) 278
Inspection and Maintenance Interval (Crane) 285
Inspection before Traveling 290
Abnormal Items Detected on Previous Day or
Operation 291
Inspection around Carrier 292
Inspection of Engine Room 299
Inspection at Driver’s Seat 302
Pre-operational Inspection 309
Hydraulic System 310
Operating Device 311
Outrigger System 312
Slewing System 314
Boom/Jib System 315
Lifting Device 317
Safety Devices 320
Inspection of Crane Structure 32 2
Greasing 32 4
Maintenance Table 325
Greasing Chart 326
Gear Oil 32 9
Maintenance Table 329
Winch Speed Reducer (Main/Auxiliary Winch) 330
Slewing Speed Reducer 331
Axle (Carrier) 332
Axle (Planetary Gear) 333
Engine 33 5
Maintenance Table 335
Air Cleaner 336
Engine Cooling System 33 8
Maintenance Table 338
Coolant Filter 339
Torque Converter System 34 0
Maintenance Table 340
Transmission 340
Line Filter 343
Fuel System 34 4
Maintenance Table 344
Engine Fuel Filter 345
Water Separator 345
Brake System 34 7
Maintenance Table 347
Brake Fluid Reservoir 347
Disc Brake Pad 348
Air Dryer 349
Tire, Wheel 350
Maintenance Table 350
Tire 350
Wheel Nut 352
Hydraulic System 353
Maintenance Table 354
Hydraulic Oil Tank 355
Return Filter 357
Line Filter (Pump Circuit for Steering and Slewing)
358
Telescoping System 360
Maintenance Table
(for serial No FD4262 or later) 360
Wire Rope for Boom Telescoping
(for serial No FD4262 or later) 360
Slewing System 362
Maintenance Table 362
Slewing Bearing Mounting Bolt 362
Electrical System 364
Maintenance Table 364
Replacing Fuses 364
Air Conditioner System 367
Maintenance Table 367
Condenser 367
Refrigerant Level 367
Refrigerant Piping Connection 368
Inside Air Filter 368
V-belt 369
Periodic Replacement Part 369
Water Pump 369
Wire Ropes 37 0
Replacing Wire Ropes 370
Handling Wire Ropes 377
EMERGENCY OPERATIONS 37 9
Action against Emergency 38 1
If Failure Occurs during Traveling on Roads 381
If Stalled at Railroad Crossing 381
If Transmission Cannot be Operated 382
If Engine Speed Does Not Increase 384
If Engine Does Not Stop 384
If Fuel Has Run Out 385
If Overheated 386
When Towed 388
If Error Occurs in Load Moment Indicator System
390
If Boom Cannot Be Telescoped 391
If Outrigger Extension Detection Device Fails 393
INFORMATION AND DATA 395
Conversion Tables 397
Hand Signals 400
Major Specifications 403
Crane Specifications 403
Carrier Specifications 404
Overall Dimensions 405
Mass 406
Wire Rope 406
Other 406
Oils and Greases 407
Oils and Greases Table 407
Recommended Oils and Greases 409
Oils and Greases 41 2
Oils and Greases Table 412
Recommended Oils and Greases 414
Service Data 41 7
Service Data 417