Tadano GR-150XL Rough Terrain Crane Operation Manual – PDF

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

Language : English
Pages : 419
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-150XL Rough Terrain Crane Operation Manual FD3345 – PDF DOWNLOAD

WARRANTY 3
Introduction 5
Warranty 5
In Event of Failure 6
Using Crane Out of US (Including Satellite
Communication Terminal) 6
For Safety 6
Contents 8
Name of Each Part 13
Contents with Illustrations 14
Traveling System 14
Crane Control Switches 17
Other Controls 20
Safety Precautions 23
Precautions before Starting Engine 23
Precautions for Traveling on Roads 28
Precautions during Operation 34
Warning Labels 49
Label Location and Content of Warnings 50
TRAVELING 61
Before Traveling 63
Checking Traveling Posture 63
Status of Traveling System 63
Inspection before Traveling 63
Entering Cab 64
Opening/Closing Door 64
Opening/Closing Window 66
Adjustment of Seat 67
Adjustment of Steering Wheel 68
Adjustment of Mirrors 68
Fastening/Unfastening of Seat Belt 69
Stowing Control Levers 70
Sunshade 70
Reading Instrument Panel 71
Instrument Panel and Gauges 71
Warning Lamps 74
Starting and Stopping Engine 77
Starting Engine 78
Stopping Engine 79
Transmission Operation 80
Shift Lever Operation 81
Brake Operation 84
Foot Brake Operation 86
Parking Brake Operation 87
Exhaust Brake Operation 87
Steering Operation 88
Steering Mode Selecting Operation 90
Drive Mode Selection 95
Selecting Drive Mode 96
Lighting Switch and Other Switches 97
Lighting Switch 97
Turn Signal Lever 98
Hazard Lamp Switch 99
Horn Switch 99
Wiper 99
Accessories in Cab 101
Air Conditioner 102
Fuel Consumption Monitor 107
Monitor 111
How to Use Other Accessories 114
■
Contents
G020150-00E
GR-150XL-2_OM3(U)-14E
Operation in Cold Season 11 6
Winterization 116
OPERATION 11 7
Terminology 11 9
Before Crane Operation 12 1
Pre-operational Inspection 121
Preparation for Crane Operation 121
How to Read Performance Data Plates 12 3
Working Range Chart 123
Rated Lifting Capacity Table 124
Reduced Lifting Capacity from Rated Lifting
Capacities 130
Load Moment Indicator (AML) 13 2
Display 135
Selection of Display 139
Crane State Indicator Display 140
Registration of Operating State and Load Moment
Indicator Function Check 142
Alarm and Recovery Operation 152
Other Functions 157
Action against Load Moment Indicator System
Error 176
Other Safety Devices 17 7
Anti-two-block device 177
External Warning Lamps (Option) 178
PTO 17 9
Engaging PTO (PTO “ON” Operation) 179
Disengaging PTO (PTO “OFF” Operation) 180
Suspension Lock 18 1
Suspension Lock Operation 182
Suspension Lock Release Operation 183
Outriggers 18 4
Outrigger Set-up 187
Outrigger Extending Operation 188
Level Set-up 192
Outrigger Stowing Operation 194
Adjustment of Control Levers 197
Adjustment of Levers 197
Hoisting 199
Hoisting Up/Down Operation 199
Drum Indicator 200
Telescoping Boom 201
Boom Extending/Retracting Operation 201
Maintenance Telescoping Operation 204
■
10 Contents
G020150-00E
GR-150XL-2_OM3(U)-14E
Elevating Boom 206
Boom Raising/Lowering Operation 206
Boom Elevation Slow Stop/Cancel Operation 207
Slewing Boom 208
Slewing Boom 209
On-rubber Operation 21 1
On-rubber Stationary Operation 212
On-rubber Creep Operation 213
Taking Out and Stowing Hook Block 21 6
Taking Out Hook Block 216
Stowing Hook Block 218
Reeving Wire Rope 22 0
Standard Number of parts of line 220
Reeving Procedure 221
Single Top 22 5
Standard Jib 22 6
Selection of Jib Mounted Condition 228
Jib Lift 229
Outline of Jib Mounting 230
Mounting Jib 231
Changing Jib Offset Angle 240
Changing Jib Length 243
Outline of Jib Stowing 251
Stowing Jib 252
Accessories in Cab 260
Work Lamp Switch 261
Roof Washer Switch 261
Roof Wiper Switch 261
Oil Cooler Switch 262
INSPECTION AND MAINTENANCE 263
Precautions for Inspection and Maintenance 265
Precautions for Inspection and Maintenance 265
Inspection and Maintenance 27 5
About Inspection and Maintenance 275
Under Severe Use (Severe Condition) 276
Conditions of Severe Use 276
Periodic Replacement Part 277
Inspection and Maintenance Interval (Carrier) 280
Inspection and Maintenance Interval (Crane) 287
Inspection before Traveling 292
Abnormal Items Detected on Previous Day or
Operation 293
Inspection around Carrier 294
Inspection of Engine Room 301
Inspection at Driver’s Seat 304
Pre-operational Inspection 31 1
Hydraulic System 312
Operating Device 313
Outrigger System 314
Slewing System 316
Boom/Jib System 317
Lifting Device 319
Safety Devices 322
Inspection of Crane Structure 32 4
Greasing 32 6
Maintenance Table 327
Greasing Chart 328
Gear Oil 33 1
Maintenance Table 331
Winch Speed Reducer (Main/Auxiliary Winch) 332
Slewing Speed Reducer 333
Axle (Carrier) 334
Axle (Planetary Gear) 335
Engine 33 7
Maintenance Table 337
Air Cleaner 338
Engine Cooling System 34 0
Maintenance Table 340
Coolant Filter 341
■
Contents 11
G020150-00E
GR-150XL-2_OM3(U)-14E
Torque Converter System 34 2
Maintenance Table 342
Transmission 342
Line Filter 345
Fuel System 34 6
Maintenance Table 346
Engine Fuel Filter 347
Water Separator 347
Brake System 34 9
Maintenance Table 349
Brake Fluid Reservoir 349
Disc Brake Pad 350
Air Dryer 351
Tire, Wheel 352
Maintenance Table 352
Tire 352
Wheel Nut 354
Hydraulic System 355
Maintenance Table 356
Hydraulic Oil Tank 357
Return Filter 359
Line Filter
(Pump Circuit for Steering and Slewing) 360
Telescoping System 362
Maintenance Table
(for serial No FD4262 or later) 362
Wire Rope for Boom Telescoping
(for serial No FD4262 or later) 362
Slewing System 364
Maintenance Table 364
Slewing Bearing Mounting Bolt 364
Electrical System 366
Maintenance Table 366
Replacing Fuses 366
Air Conditioner System 369
Maintenance Table 369
Condenser 369
Refrigerant Level 369
Refrigerant Piping Connection 370
Inside Air Filter 370
V-belt 371
Periodic Replacement Part 371
Water Pump 371
Wire Ropes 37 2
Replacing Wire Ropes 372
Handling Wire Ropes 379
12 Contents
G020150-00E
GR-150XL-2_OM3(U)-14E
EMERGENCY OPERATIONS 38 1
Action against Emergency 38 3
If Failure Occurs during Traveling on Roads 383
If Stalled at Railroad Crossing 383
If Transmission Cannot be Operated 384
If Engine Speed Does Not Increase 386
If Engine Does Not Stop 386
If Fuel Has Run Out 387
If Overheated 388
When Towed 390
If Error Occurs in Load Moment Indicator System
If Boom Cannot Be Telescoped 393
If Outrigger Extension Detection Device Fails 395
INFORMATION AND DATA 397
Conversion Tables 399
Hand Signals 402
Major Specifications 405
Crane Specifications 405
Carrier Specifications 406
Overall Dimensions 407
Mass 408
Wire Rope 408
Other 408
Oils and Greases 409
Oils and Greases Table 409
Recommended Oils and Greases 411
Service Data 41 4
Service Data 414