Tadano GR-160N-1 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano GR-160N-1 Rough Terrain Crane Operation & Maintenance Manual 525983 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-160N-1 Rough Terrain Crane Operation & Maintenance Manual 525983 – PDF DOWNLOAD

Language : English
Pages : 367
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-160N-1 Rough Terrain Crane Operation & Maintenance Manual 525983 – PDF DOWNLOAD

Introduction 1
Warranty 1
Qualifications Required for Driving and Operation
2
Maintenance and Inspection 2
In Event of Failure 3
Exporting This Machine (Including Satellite
Communications Equipment) Abroad 3
For Safety 4
Contents 5
Name of Each Part 9
Contents with Illustration 10
Traveling System 10
Crane Control System 13
Other Control 17
Precautions for Safety 19
Precautions before Starting Engine 19
Precautions for Traveling on Roads 24
Precautions for Operation 30
Warning Labels 45
Label Location and Content of Warnings 46
TRAVELING 53
Before Traveling 55
Checking Traveling Posture 55
Status of Traveling System 55
Inspection before Traveling 55
Entering the Cab 56
Opening/Closing the Door 56
Opening/Closing the Window 58
Adjustment of the Seat 59
Adjustment of the Steering Wheel 60
Adjustment of the Mirrors 60
Fastening/Unfastening of the Seat Belt 61
Stowing the Control Levers 62
Sunshade 62
Reading the Instrument Panel 63
Instrument Panel and Gauges 63
Central Alarm Display 66
Starting and Stopping the Engine 69
Starting the Engine 70
Starting the Engine in Cold Season 71
Stopping the Engine 72
Transmission Operation 73
Shift Lever Operation 74
Changing to the Power Mode 76
Brake Operation 77
Foot Brake Operation 79
Parking Brake Operation 80
Exhaust Brake Operation 80
Auxiliary Operating Brake 81
Steering Operation 83
Steering Mode Selecting Operation 85
Reverse Steering Correction 90
Drive Mode Selection 92
Selecting the Drive Mode 93
Lighting Switch and Other Switches 94
Lighting Switch 94
Turn Signal Lever 95
Hazard Lamp Switch 95
Horn Switch 96
Wiper 96
Accessories in Cab 98
Air Conditioner 98
Tachograph 99
AM/FM Radio 99
Engine Hour Meter 99
How to Use Other Accessories 100
Operation in Cold Season 102
Winterization 102
OPERATION 103
Terminology 105
Before Crane Operation 107
Pre-Operational Inspection 107
Preparation of Crane Operation 107
Reading Performance Data Plates 109
Working Range Chart 109
Rated Lifting Capacity Table 110
AML (Overload Prevention Device) 115
Indication of AML 118
Operating Status Registration and AML Function
Check 120
Alarm and Recovery Operation 126
Other Functions 130
Action against AML System Error 137
Other Safety Devices 138
Overwind Cutout Device 138
AML External Indicator Lamp (Option) 139
PTO 140
Engaging the PTO (PTO “ON” Operation) 140
Disengaging the PTO (PTO “OFF” Operation)
141
Suspension Lock Operation 142
Suspension Lock Operation 143
Suspension Lock Releasing Operation 144
Outriggers 145
Outrigger Set-up 148
Outrigger Extending Operation 149
Level Adjustment 153
Outrigger Stowing Operation 155
Adjustment of Control Levers 159
Adjustment of Levers 159
Hoisting 161
Wind-Up/Down Operation 162
High-speed Hoist-down Operation 164
Drum Indicator 165
Telescoping the Boom 166
Boom Extending/Retracting Operation 167
Elevating the Boom 170
Boom Raising/Lowering Operation 171
Elevation Slow Stop Switch 172
Swinging the Boom 173
Boom Swinging Operation 174
Swing Stop Switch 176
Swing Free Selector 177
On-rubber Operation 178
On-rubber Stationary Operation 179
On-rubber Creep Operation 181
Taking Out and Stowing the Hook Block 184
Taking Out the Hook Block 184
Stowing the Hook Block 186
Reeving Wire Rope 188
Standard Number of Part Lines 188
Reeving Procedure 190
Single Top 194
Standard Jib 195
Jib Lift 196
Outline of Jib Mounting 197
Mounting the Jib 198
Changing the Jib Offset Angle 206
Outline of Jib Stowing 209
Stowing the Jib 210
Accessories in Cab 217
Low Noise Mode Switch 217
Work Lamp Switch 218
Roof Washer Switch 218
Roof Wiper Switch 218
Microphone Control Box (Option) 219
Accessories Outside of Cab 220
Oil Cooler 220
INSPECTION AND MAINTENANCE 221
Precautions for Inspection and Maintenance
223
Precautions for Inspection and Maintenance 223
Inspection and Maintenance 231
About Inspection and Maintenance 231
Legal Inspection (Japan) 231
Under Severe Use (Severe Condition) 232
Conditions of Severe Use 232
Periodic Replacement Parts 233
Inspection and Maintenance Period (Carrier) 233
Inspection and Maintenance Period (Crane) 240
Inspection before Traveling 247
Abnormal Items Detected on Previous Day or
Operation 248
Inspection around Carrier 249
Inspection of the Engine Room 254
Inspection at Driver’s Seat 257
Pre-Operational Inspection 263
Hydraulic System 264
Control Devices 265
Outrigger System 266
Swing System 268
Boom/Jib System 269
Lifting Device 270
Safety Devices 273
Inspection of Crane Structure 275
Greasing 277
Maintenance Table 278
Greasing Chart 279
Greasing (Centralized Greasing Supply Unit
<Option>) 281
Gear Oil 284
Maintenance Table 284
Winch Speed Reducer (Main and Auxiliary
Winches) 285
Swing Speed Reducer 286
Axle (Carrier) 288
Axle (Planetary Gear) 289
Engine 291
Maintenance Table 291
Air Cleaner 292
Engine Cooling System 294
Maintenance Table 294
Coolant Filter 295
Torque Converter System 296
Maintenance Table 296
Transmission 296
Line Filter 300
Fuel System 301
Maintenance Table 301
Water Separator 302
Brake System 303
Maintenance Table 303
Brake Fluid Reservoir 303
Disc Brake Pad 304
Air Dryer 305
Tire, Wheel 306
Maintenance Table 306
Tire 306
Wheel Nut 308
Hydraulic System 309
Maintenance Table 310
Hydraulic Oil Tank 311
Return Filter (Inside Frame Center) 313
Swing System 314
Maintenance Table 314
Swing Bearing Mounting Bolt 314
Electrical System 315
Maintenance Table 315
Replacing the Fuses 315
Wire Ropes 318
Replacing the Wire Ropes 318
Handling the Wire Ropes 325
Action Against Emergency 327
When Failure Occurs during Traveling on Road
327
If Stalled at Railroad Crossing 328
If Transmission Cannot Be Operated 329
If Engine Speed Does not Increase 331
If the Engine Does not Stop 331
If Fuel Has Run Out 332
If Overheated 333
When Towed 335
If an Error Occurs in the AML System 337
If the Boom Cannot Be Telescoped 338
INFORMATION AND DATA 341
Conversion Tables 343
The Safety Ordinance for Cranes (Japan) 344
Hand Signals 353
Major Specifications 354
Crane Specifications 354
Carrier Specifications 354
Outer Dimensions 355
Mass 356
Wire Rope 356
Other 356
Oils and Greases 357
Oils and Greases Table 357
Recommended Oils and Greases 358
Consumable Parts 360
Filters 360
Fuses 361
Service Data 362
Service Data 362