Tadano GR-500EX Rough Terrain Crane Operation Manual – PDF

Tadano GR-500EX Rough Terrain Crane Operation Manual 540654-549999-RA0001 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-500EX Rough Terrain Crane Operation Manual 540654-549999-RA0001 – PDF DOWNLOAD

Language : English
Pages : 443
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-500EX Rough Terrain Crane Operation Manual 540654-549999-RA0001 – PDF DOWNLOAD

WARRANTY 3
Introduction 5
Warranty 5
Using Crane Out of the US (Including Satellite
Communication Terminal) 6
For Safety 6
Contents 8
Name of Each Part 13
Contents 14
Traveling System 14
Crane Control System 18
Other Controls 22
Safety Precaution 25
Precautions before Starting Engine 25
Precautions for Traveling on Roads 30
Precautions during Operation 35
Warning Labels 51
Label Location and Content of Warnings 52
TRAVELING 65
Before Traveling 67
Check of Traveling Configuration 67
Status of Traveling Controls 67
Inspection before Traveling 67
Entering Cab 68
Opening/Closing Door 68
Opening/Closing Window 70
Adjustment of Seat 71
Adjustment of Steering Wheel 72
Adjustment of Mirrors 72
Fastening/Unfastening of Seat Belt 73
Adjustment of Control Lever Stand 74
Sunshade 74
Reading Instrument Panel 75
Meters and Gauges 75
DPF (Diesel Particulate Filter) Indicator 79
Warning lamp 81
Starting and Stopping Engine 84
How to Start Engine 85
How to Stop Engine 86
DPF regeneration 87
Transmission Operation 89
Shift Lever Operation 90
Brake Operation 92
Foot Brake Operation 94
Parking Brake Operation 95
Exhaust Brake Operation 95
Steering Operation 96
Selecting Steering Mode 98
Drive Mode Selection 102
Drive Mode Selection 103
Lighting Switch and Other Switches 104
Lighting Switch 104
Turn Signal Lever 105
Hazard Lamp Switch 106
Horn Switch 106
Wiper 107
Accessories in Cab 108
Fuel Consumption Monitor 109
Air Conditioner 112
Cab Lamp 117
Cigarette Lighter 117
Outside Cab Accessory 11 8
Radiator Cover 118
Handling Tires 11 9
Tire Air Pressure 119
Restriction of Continuous Traveling 119
Operation in Cold Season 12 0
Winterization 120
OPERATION 12 1
Terminology 12 3
Before Crane Operation 12 5
Pre-operational Inspection 125
Preparing for Crane Operation 125
How to Read Performance Data Plates 12 7
Working Range Chart 127
Rated Lifting Capacity Table 128
Reduction of Rated Lifting Capacity 135
Load Moment Indicator (AML) 13 6
How to Read Indication 139
Selecting Display 143
Crane Status Indicator 144
Registration of Operating State and Load Moment
Indicator (AML) Function Check 146
Alarm and Recovery Operation 156
Other Functions 161
Action against Load Moment Indicator System
Errors 182
Other Safety Devices 18 3
Anti-Twoblock Device 183
Load Moment Indicator External Warning Lamps
185
Load Moment Indicator External Warning Lamps
(option) 185
Anemometer (Option) (For Serial No 541012 or
later) 186
PTO 18 9
PTO “ON” Operation 189
PTO “OFF” Operation 190
Suspension Lock 191
Locking Suspension 192
Releasing Suspension Lock 193
Outriggers 194
Outrigger Set-up 197
Extending Outriggers 199
Horizontal Set-up 203
Stowing Outriggers 205
Hoisting 208
Hoisting Up/Down 208
Drum Indicator (Visual Type) 210
Drum Indicator (Vibration Type) (Optional) 210
Boom Telescoping Control 21 1
Elevating Boom 21 4
Boom Raising/Lowering Operation 214
Elevation Slow Stop Function 215
Swinging Boom 21 6
Swinging Boom 217
Swing Free/Lock Selector Switch 219
Automatic Swing Stop Function 219
On-rubber Operation 22 0
On-rubber Stationary Operation 221
On-rubber Creep Operation 222
Taking Out and Stowing the Hook Block 22 4
Taking Out the Main Hook Block 224
Stowing the Main Hook Block 225
Reeving Wire Ropes 22 6
Standard Number of Parts of Line 226
Reeving Procedure 229
Single Top 23 4
Mounting Single Top 235
Stowing Single Top 239
Jib 24 3
Registration of Jib Status 245
Jib Lift 246
Outline of Jib Installation 247
Mounting of Base Jib 248
Mounting of Base Jib + Top Jib 257
Changing Jib Offset Angle 267
Outline of Jib Stowing 270
Stowing of Base Jib 271
Stowing of Base Jib + Top Jib 279
Dismounting Jib 285
Mounting Jib 287
Accessories in Cab 28 9
Flood Lamp Switch 290
Roof Washer Switch 290
Roof Wiper Switch 290
ECO Mode Switch 291
Accessories Outside of Cab 292
Winch Drum Monitoring Mirror 292
INSPECTION AND MAINTENANCE 293
Precautions for Inspection and Maintenance 295
Precautions for Inspection and Maintenance 295
Inspection and Maintenance 303
About Inspection and Maintenance 303
Under Severe Use (Severe Condition) 304
Conditions of Severe Use 304
Periodic Replacement Part 305
Inspection and Maintenance Interval (Carrier) 308
Inspection and Maintenance Interval (Crane) 314
Inspection before Traveling 31 8
Abnormal Items Detected On Previous Day or
Operation 319
Inspection around Carrier 320
Inspection of Engine Room 327
Inspection at Driver’s Seat 330
Pre-operational Inspection 33 6
Hydraulic System 338
Control System 339
Outrigger System 340
Swing System 342
Boom, Jib System 343
Lifting Device 345
Safety Devices 348
Inspection of Crane Structure 35 0
Greasing 35 2
Maintenance Table 353
Greasing Chart 354
Gear Oil 35 7
Maintenance Table 357
Winch Speed Reducer (Main/Auxiliary Winch) 358
Swing Speed Reducer 359
Axle (Carrier) 361
Axle (Planetary Gear) 362
Engine 36 4
Maintenance Table 364
Radiator Fin 364
Engine Cooling System 36 5
Maintenance Table 365
Coolant Filter 366
Torque Converter System 36 7
Maintenance Table 367
Transmission 367
Line Filter 370
Fuel System 37 1
Maintenance Table 371
Draining Water from Water Separator 372
Brake System 37 3
Maintenance Table 373
Brake Fluid Reservoir 373
Disk Brake Pad 374
Air Dryer 375
Parking Brake Pad 376
Tire, Wheel 37 8
Maintenance Table 378
Tire 378
Wheel Nut 380
Hydraulic System 38 1
Maintenance Table 382
Hydraulic Oil Tank 383
Return Filter (Front of Hydraulic Tank) 385
Line Filter (Steering, Swing Pump Circuit) 385
Swing System 38 7
Maintenance Table 387
Swing Bearing Mounting Bolt 387
Electrical System 390
Maintenance Table 390
Replacing Fuses 390
Air Conditioner System 393
Maintenance Table 393
Condenser 393
Refrigerant Level 393
Refrigerant Piping Connection 394
Inside Air Filter 394
Outside Air Filter 394
V-belt 395
Periodic Replacement Part 395
Wire Rope 396
Replacing Wire Ropes 396
Handling Wire Ropes 403
EMERGENCY OPERATIONS 405
Action against Emergency 407
If Failure Occurs during Traveling on a Road 407
If Stalled at a Railroad Crossing 407
To Interrupt DPF Regeneration 408
If Transmission Cannot Be Operated 409
If Engine Speed Does Not Increase 412
If Engine Does Not Stop 412
If Overheated 413
When Towed (Vehicle with Emergency Steering
Pump) 414
If an Error Occurs in Load Moment Indicator
System 416
If Boom Telescoping is Not Possible 417
If Outrigger Status is Not Detected 419
If Getting In/Out of Cab Door Is Not Possible
(Option) 421
INFORMATION AND DATA 42 3
Conversion Tables 42 5
Hand Signals 42 8
Major Specifications 43 1
Crane Specifications 431
Carrier Specifications 432
Overall Dimensions 433
Mass 434
Wire Rope 434
Other 434
Oils and Greases 43 5
Oils and Greases Table 435
Recommended Oils and Greases 436
Service Data 43 9
Service Data 439