Tadano GR-500EX Rough Terrain Crane Operation Manual – PDF

Tadano GR-500EX Rough Terrain Crane Operation Manual 540791–549999 RA0001 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-500EX Rough Terrain Crane Operation Manual 540791–549999 RA0001 – PDF DOWNLOAD

Language : English
Pages : 443
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-500EX Rough Terrain Crane Operation Manual 540791–549999 RA0001 – PDF DOWNLOAD

EC Declaration of Conformity 1
Appendix 2
Introduction 5
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal) 6
For Safety 6
Contents 8
Name of Each Part 13
Contents with Illustrations 14
Traveling System 14
Crane Control System 18
Other Controls 22
Safety Precaution 25
Precautions before Starting Engine 25
Precautions for Traveling on Roads 30
Precautions during Operation 35
Warning Labels 51
Label Location and Content of Warnings 52
TRAVELING 65
Before Traveling 67
Check of Traveling Configuration 67
Status of Traveling Controls 67
Inspection before Traveling 67
Entering Cab 68
Opening/Closing Door 68
Opening/Closing Window 70
Adjustment of Seat 71
Adjustment of Steering Wheel 72
Adjustment of Mirrors 72
Fastening/Unfastening of Seat Belt 73
Adjustment of Control Lever Stand 74
Sunshade 74
Reading Instrument Panel 75
Meters and Gauges 75
DPF (Diesel Particulate Filter) Indicator 79
Warning lamp 81
Starting and Stopping Engine 84
How to Start Engine 85
How to Stop Engine 86
DPF regeneration 87
Transmission Operation 89
Shift Lever Operation 90
Brake Operation 92
Foot Brake Operation 94
Parking Brake Operation 95
Exhaust Brake Operation 95
Steering Operation 96
Selecting Steering Mode 98
Drive Mode Selection 102
Drive Mode Selection 103
Lighting Switch and Other Switches 104
Lighting Switch 104
Turn Signal Lever 105
Hazard Lamp Switch 106
Horn Switch 106
Wiper 107
Accessories in Cab 108
Fuel Consumption Monitor 109
Air Conditioner 112
Cab Lamp 117
Cigarette Lighter 117
Handling Tires 11 8
Tire Air Pressure 118
Restriction of Continuous Traveling 118
Operation in Cold Season 11 9
Winterization 119
OPERATION 12 1
Terminology 12 3
Before Crane Operation 12 5
Pre-operational Inspection 125
Preparing for Crane Operation 125
How to Read Performance Data Plates 12 7
Working Range Chart 127
Rated Lifting Capacity Table 128
Boom LiftSingle Top Lift 132
Reduction of Rated Lifting Capacity 134
Automatic Moment Limiter (AML) 13 5
How to Read Indication 138
Selecting Display 142
Crane Status Indicator 143
Registration of Operating Status and AML
Function Check 145
Alarm and Recovery Operation 155
Other Functions 159
Action against AML system errors 181
Other Safety Devices 18 2
Overwind Cutout Device 182
AML External Warning Lamps 184
External Warning Buzzer 184
Emergency Stop Switch 185
Over-unwinding Cutout Function (Option) 186
Digital Anemometer (Option)
(For Serial No 541011 or later) 189
PTO 192
PTO “ON” Operation 192
PTO “OFF” Operation 193
Suspension Lock 194
Locking Suspension 195
Releasing Suspension Lock 196
Outriggers 197
Outrigger Set-up 200
Extending Outriggers 202
Horizontal Set-up 206
Stowing Outriggers 208
Hoisting 21 1
Hoisting Up/Down 212
Drum Indicator (visual type) 214
Drum Indicator (vibration type) (optional) 214
Boom Telescoping Control 21 5
Boom Telescoping Control 215
Elevating Boom 21 8
Boom Raising/Lowering Operation 218
Elevation Slow Stop Function 219
Swinging Boom 22 0
Swinging Boom 221
Swing Free/Lock Selector Switch 223
Automatic Swing Stop Function 223
On-rubber Operation 22 4
On-rubber Stationary Operation 225
On-rubber Creep Operation 226
Taking Out and Stowing Hook Block 22 8
Taking Out Main Hook Block 228
Stowing Main Hook Block 229
Reeving Wire Ropes 23 0
Standard number of parts of line 230
Reeving Procedure 233
Single Top 23 8
Mounting Single Top 239
Stowing Single Top 243
Jib 24 7
Registration of Jib status 249
Jib Lift 250
Outline of Jib Mounting 251
Mounting of Base Jib 252
Mounting of Base Jib + Top Jib 262
Changing Jib Offset Angle 272
Outline of Jib Stowing 275
Stowing of Base Jib 276
Stowing of Base Jib + Top Jib 284
Dismounting Jib 290
Mounting Jib 292
Accessories in Cab 294
Flood Lamp Switch 295
Roof Washer Switch 295
Roof Wiper Switch 295
ECO Mode Switch 296
Accessories Outside of Cab 297
Winch Drum Monitoring Mirror 297
Boom Top Flood Lamp (Option) 298
INSPECTION AND MAINTENANCE 299
Precautions for Inspection and Maintenance 301
Precautions for Inspection and Maintenance 301
Inspection and Maintenance 309
About Inspection and Maintenance 309
Under Severe Use (Severe Condition) 310
Conditions of Severe Use 310
Periodic Replacement Part 311
Inspection and Maintenance Interval (Carrier) 314
Inspection and Maintenance Interval (Crane) 320
Inspection before Traveling 32 5
Abnormal items detected on previous day or travel
326
Inspection around Carrier 327
Inspection of Engine Room 334
Inspection at Driver’s Seat 337
Pre-operational Inspection 34 3
Hydraulic System 345
Control System 346
Outrigger system 347
Swing system 349
Boom, Jib System 350
Lifting Device 352
Safety Devices 355
Inspection of Crane Structure 357
Greasing 359
Maintenance Table 360
Greasing Chart 361
Gear oil 36 4
Maintenance Table 364
Winch Speed Reducer (Main/Auxiliary Winch) 365
Swing Speed Reducer 366
Axle (Carrier) 368
Axle (Planetary Gear) 369
Engine 37 1
Maintenance Table 371
Radiator Fin 371
Engine Cooling System 37 2
Maintenance Table 372
Coolant Filter 373
Transmission System 37 4
Maintenance Table 374
Transmission 374
Line filter 377
Fuel System 37 8
Maintenance Table 378
Draining Water from Water Separator 379
Brake system 38 0
Maintenance Table 380
Brake Fluid Reservoir 380
Disc Brake Pad 381
Air Dryer 382
Parking Brake Pad 383
Tire, Wheel 38 5
Maintenance Table 385
Tire 385
Wheel Nut 387
Hydraulic system 38 8
Maintenance Table 389
Hydraulic oil tank 390
Return Filter (Front of Hydraulic Tank) 392
Line Filter (Pump Circuit for Steering/Swing) 392
Swing System 394
Maintenance Table 394
Swing Bearing Mounting Bolt 394
Electrical System 397
Maintenance Table 397
Replacing Fuses 397
Air Conditioner System 399
Maintenance Table 399
Condenser 399
Refrigerant level 399
Refrigerant Piping Connection 400
Inside Air Filter 400
Outside Air Filter 400
V-belt 401
Periodic Replacement Part 401
Wire Rope 402
Replacing Wire Ropes 402
Handling Wire Ropes 409
Eliminating Excessive Twisting of Wire Rope 410
EMERGENCY OPERATIONS 41 1
Action against Emergency 41 4
If Failure Occurs during Traveling on Road 414
If Stalled at Railroad Crossing 414
To Interrupt DPF Regeneration 415
If Transmission Cannot Be Operated 416
If Engine Speed Does Not Increase 419
If Engine Does Not Stop 419
If Overheated 420
When Towed 421
If Crane Does Not Operate toward Non-critical
Sides 423
If Boom Raising Is Not Possible 424
If Error Occurs in AML System 425
If Boom Telescoping is Not Possible 426
If Outrigger Status is Not Detected 427
INFORMATION AND DATA 42 9
Conversion Tables 43 1
Major Specifications 43 2
Crane Specifications 432
Carrier Specifications 432
Overall Dimensions 433
Mass 434
Wire Rope 434
Other 434
Oils and Greases 43 5
Oils and Greases Table 435
Recommended Oils and Greases 436
Service Data 43 9
Service Data 439