Tadano GR-500EXS Rough Terrain Crane Operation Manual – PDF

Tadano GR-500EXS Rough Terrain Crane Operation Manual 541251– 549999 RA0001 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-500EXS Rough Terrain Crane Operation Manual 541251– 549999 RA0001 – PDF DOWNLOAD

Language : English
Pages : 489
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-500EXS Rough Terrain Crane Operation Manual 541251– 549999 RA0001 – PDF DOWNLOAD

Introduction 1
Warranty 1
In Event of Failure 2
Before Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal) 2
For Safety 2
Contents 4
Name of Each Part 9
Contents with Illustrations 10
Traveling System 10
Crane Control System 14
Other Controls 17
Safety Precaution 19
Precautions before Starting Engine 19
Precautions for Traveling on Roads 24
Precautions during Operation 29
Warning Labels 42
Label Location and Content of Warnings 43
TRAVELING 53
Before Traveling 55
Check of Traveling Configuration 55
Status of Traveling Controls 55
Inspection before Traveling 56
Entering Cab 57
Opening/Closing Door 57
Opening/Closing Window 59
Adjustment of Seat 59
Adjustment of Steering Wheel 60
Adjustment of Mirrors 60
Adjustment of Control Lever Stand 61
Sunshade 62
Fastening/Unfastening Seat Belt (Option) 63
Reading Instrument Panel 64
Meters and gauges 65
Warning lamp 67
Error Codes Shown on Hour Meter 70
Starting and Stopping Engine 75
Starter switch 75
Idling Adjuster Knob 76
How to Start Engine 76
How to Stop Engine 78
Transmission Operation 79
Positions and Functions of Shift Lever 79
Shift Lever Operation 80
Brake Operation 82
Foot Brake Operation 84
Parking Brake Operation 84
Operating Exhaust Brake 85
Steering Operation 86
Selecting Steering Mode 87
Drive Mode Selection 92
Drive Mode Selection 93
Differential Lock Operation 95
Activate/deactivate Differential Lock 95
Lighting Switch and Other Switches 96
Lighting Switch 96
Turn Signal Lever 97
Hazard Lamp Switch 98
Horn Switch 98
Wiper 98
Accessories in Cab 101
Fuel Consumption Monitor 102
Air Conditioner 105
Cab Lamp 109
Cigarette Lighter 110
Outside Cab Accessories 111
Steps 111
Handling Tires 112
Tire Air Pressure 112
Operation in Cold Season 113
Winterization 113
OPERATION 115
Terminology 117
Anchor Points for Safety Belt 119
Location of Anchor Points 119
Before Crane Operation 120
Pre-operational Inspection 120
Preparing for Crane Operation 120
How to Read Performance Data Plates 122
Working Range Chart 122
Rated Lifting Capacity Table 123
Reduction of Rated Lifting Capacity 129
Automatic Moment Limiter (AML) 130
How to Read Indication 132
Selecting Display 135
Crane Status Indicator 136
Registration of Operating Status and AML Function
Check 138
Alarm and Recovery Operation 149
Other Functions 155
Action against AML System Errors 177
Other Safety Devices 178
Anti-two-block Device 178
AML External Warning Lamps (2 colors) 179
AML External Warning Lamps (3 colors) 180
Emergency Stop Switch 180
Beacon Lamp (Option) 182
Over-unwinding Cutout Function (Option) 182
Anemometer (Option) 183
PTO 187
PTO “ON” Operation 187
PTO “OFF” Operation 188
Outriggers 189
Inside Cab 189
Extension Width of Outriggers and Appearance of
Marks on Side of Outrigger Beam 190
Outrigger Set-up 191
Extending Outriggers 192
Horizontal Set-up 196
Stowing Outriggers 198
Hoisting 201
Hoisting Up/Down 201
Drum indicator 204
Boom Telescoping Operation 205
Boom Telescoping Operation 205
Elevating Boom 208
Elevating Boom 208
Slewing Boom 210
Slewing Boom 210
Slewing Free/Lock Selector Switch 213
Automatic Slewing Stop Function 214
On-rubber Operation 215
On-rubber Stationary Operation 215
On-rubber Creep Operation 217
Taking Out and Stowing Hook Block 219
Taking Out the Main Hook Block 219
Stowing Main Hook Block 219
Reeving Wire Rope 221
Standard number of parts of line 221
Reeving Procedure 225
Pulling Out and Stowing Auxiliary Wire Rope 230
Auxiliary hook block with safety latch lock function
(Option) 241
Single top 242
Mounting Single Top 242
Stowing Single Top 248
Jib 253
Registration of Jib Status 255
Jib Lift 256
Outline of Jib Mounting 257
Mounting of Jib 258
Changing Jib Offset Angle 275
Changing Jib Length 281
Outline of Jib Stowing 293
Stowing Jib 294
Dismounting Jib 308
Mounting Removed Jib 310
Accessories in Cab 313
Flood Lamp Switch 313
Roof Washer Switch 314
Roof Wiper Switch 314
ECO Mode Switch 314
Fire Extinguisher (Option) 315
Outside Cab Accessories 316
Winch Drum Monitoring Mirror 316
Boom Head Mirror (Option) 316
Boom Top Flood Lamp (Option) 317
INSPECTION AND MAINTENANCE 319
Precautions for Inspection and Maintenance 321
Precautions for Inspection and Maintenance 321
Inspection and Maintenance 329
About Inspection and Maintenance 329
Under Severe Use (Severe Condition) 330
Conditions of Severe Use 331
Periodic Replacement Part 332
Inspection and Maintenance Interval (Carrier) 335
Inspection and Maintenance Interval (Crane) 341
Inspection before Traveling 347
Irregularities detected on the previous day or
operation 348
Inspection around carrier 349
Inspection of the Engine Room 356
Inspection at Driver’s Seat 359
Pre-operational Inspection 366
Hydraulic system 367
Control system 369
Outrigger system 370
Slewing system 372
Boom, Jib System 373
Lifting device 375
Safety Devices 379
Inspection of Crane Structure 382
Boom Structure 382
Jib Structure 382
Slewing frame 382
Outrigger Structure 383
Chassis frame 383
Greasing 384
Greasing Chart 386
Greasing (Centralized Greasing Supply Unit) 389
Using Centralized Greasing Supply Unit (Option)
389
Gear Oil 392
Winch Speed Reducer (Main/Auxiliary Winch) 393
Slewing Speed Reducer 395
Axle (Carrier) 397
Axle (Planetary Gear) 399
Engine 401
Radiator Fin 402
Engine Cooling System 403
Coolant Filter 404
Transmission System 405
Transmission 405
Line filter 409
Fuel System 410
Fuel tank 411
Engine fuel filter 412
Water separator 413
Axle 414
Differential Lock Function 414
Propeller shaft 416
Brake System 417
Brake Fluid Reservoir 417
Disc brake pad 418
Air dryer 420
Air Tank 420
Parking Brake Pad 421
Tire, Wheel 424
Tires 424
Wheel nut 426
Hydraulic System 427
Hydraulic Oil Tank 428
Return filter 431
Line filter (steering/slewing pump circuit) 432
Slewing System 434
Slewing bearing mounting bolt 434
Electrical System 437
Fuse Replacement 437
Air Conditioner System 440
Condenser 440
Refrigerant Level 441
Refrigerant piping connection 441
Inside air filter 442
Outside air filter 442
V-belt 443
Periodic Replacement Part 443
Wire Rope 444
Replacing Wire Rope 444
Handling Wire Ropes 452
EMERGENCY OPERATIONS 455
Action in Emergency 457
If Failure Occurs while Traveling on a Road 457
If Stalled at a Railroad Crossing 457
If transmission cannot be operated 458
If Engine Speed Does Not Increase 461
When Overheating Occurs 462
When Towed (Vehicle with Emergency Steering
Pump) 464
If Error Occurs in AML System 466
When Over-unwinding Cutout Function Hinders
Operation 467
If boom telescoping is not possible 468
If outrigger status is not detected 469
INFORMATION AND DATA 471
Conversion Tables 473
Major Specifications 474
Crane Specifications 474
Carrier Specifications 475
Overall Dimensions 476
Mass 477
Wire Rope 477
Others 477
Oils and Greases 478
Oil and Grease Table 478
Recommended Oils and Greases 480
Transportation of Crane 483
Checking the Transportation Configuration 483
Binding Point 484
Service Data 485
Service Data 485