Tadano GR-600EX Rough Terrain Crane Operation Manual – PDF

Tadano GR-600EX Rough Terrain Crane Operation Manual 547856 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-600EX Rough Terrain Crane Operation Manual 547856 – PDF DOWNLOAD

Language : English
Pages : 435
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-600EX Rough Terrain Crane Operation Manual 547856 – PDF DOWNLOAD

Introduction 1
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal) 2
For Safety 2
Contents 4
Name of Each Part 8
Contents 9
Traveling System 9
Crane Control System 13
Other Controls 16
Safety Precaution 19
Precautions before Starting Engine 19
Precautions for Traveling on Roads 24
Precautions during Operation 29
Warning Labels 45
Label Location and Content of Warnings 46
TRAVELING 59
Before Traveling 61
Check of Traveling Configuration 61
Status of Traveling Controls 61
Inspection before Traveling 61
Entering Cab 62
Opening/Closing Door 62
Opening/Closing Window 64
Adjustment of Seat 65
Adjustment of Steering Wheel 66
Adjustment of Mirrors 66
Fastening/Unfastening of Seat Belt 67
Adjustment of Control Lever Stand 68
Sunshade 68
Reading Instrument Panel 69
Meters and Gauges 69
Warning lamp 73
Starting and Stopping Engine 75
How to Start Engine 76
How to Stop Engine 77
Transmission Operation 78
Shift Lever Operation 79
Brake Operation 81
Foot Brake Operation 83
Parking Brake Operation 84
Exhaust Brake Operation 84
Steering Operation 85
Selecting Steering Mode 87
Drive Mode Selection 91
Drive Mode Selection 92
Lighting Switch and Other Switches 93
Lighting Switch 93
Turn Signal Lever 94
Hazard Lamp Switch 95
Horn Switch 95
Wiper 96
Accessories in Cab 97
Fuel Consumption Monitor 98
Air Conditioner 101
Cab Lamp 106
Cigarette Lighter 106
Outside Cab Accessory 107
Radiator Cover 107
Handling Tires 108
Tire Air Pressure 108
Restriction of Continuous Traveling 108
Operation in Cold Season 109
Winterization 109
OPERATION 11 1
Terminology 11 3
Before Crane Operation 11 5
Pre-operational Inspection 115
Preparing for Crane Operation 115
How to Read Performance Data Plates 11 7
Working Range Chart 117
Rated Lifting Capacity Table 118
Boom LiftSingle Top Lift 122
Reduction of Rated Lifting Capacity 124
Automatic Moment Limiter (AML) 12 5
How to Read Indication 128
Selecting Display 132
Crane Status Indicator 133
Registration of Operating State and AML
Function Check 135
Alarm and Recovery Operation 145
Other Functions 149
Action against AML system errors 170
Other Safety Devices 171
Overwind Cutout Device 171
AML External Warning Lamps 173
AML External Warning Lamps (option) 173
Over-unwinding Cutout Function (Option) 174
Anemometer (Option)
(For Serial No 548536 or later) 175
Beacon lamp (Option) 178
Boom Top Lamp (Option) 178
PTO 179
PTO “ON” Operation 179
PTO “OFF” Operation 180
Outriggers 181
Outrigger Set-up 185
Extending Outriggers 187
Horizontal Set-up 191
Stowing Outriggers 193
Hoisting 197
Hoisting Up/Down 198
Drum Indicator (visual type) 200
Drum Indicator (vibration type) (optional) 200
Boom Telescoping Control 201
Boom Telescoping Control 201
Elevating Boom 207
Boom Raising/Lowering Operation 207
Elevation Slow Stop Function 208
Swinging Boom 209
Swinging Boom 210
Swing Free/Lock Selector Switch 212
Automatic Swing Stop Function 212
On-rubber Operation 21 3
On-rubber Stationary Operation 214
On-rubber Creep Operation 215
Taking Out and Stowing Hook Block 21 7
Taking Out Main Hook Block 217
Stowing Main Hook Block 218
Reeving Wire Ropes 21 9
Standard number of parts of line 219
Reeving Procedure 222
Single Top 22 7
Mounting Single Top 228
Stowing Single Top 232
Jib 23 6
Registration of Jib state 238
Jib Lift 239
Outline of Jib Installation 240
Mounting of Base Jib 241
Mounting of Base Jib + Top Jib 251
Changing Jib Offset Angle 261
Outline of Jib Stowing 264
Stowing of Base Jib 265
Stowing of Base Jib + Top Jib 274
Dismounting Jib 280
Mounting Jib 282
Accessories in Cab 284
Flood Lamp Switch 285
Roof Washer Switch 285
Roof Wiper Switch 285
ECO Mode Switch 286
Fire Extinguisher (Option) 286
Accessories Outside of Cab 287
Winch Drum Monitoring Mirror 287
INSPECTION AND MAINTENANCE 289
Precautions for Inspection and Maintenance 291
Precautions for Inspection and Maintenance 291
Inspection and Maintenance 299
About Inspection and Maintenance 299
Under Severe Use (Severe Condition) 300
Conditions of Severe Use 300
Periodic Replacement Part 301
Inspection and Maintenance Interval (Carrier) 304
Inspection and Maintenance Interval (Crane) 310
Inspection before Traveling 31 5
Abnormal items detected on previous day
or travel 316
Inspection around Carrier 317
Inspection of Engine Room 324
Inspection at Driver’s Seat 327
Pre-operational Inspection 33 3
Hydraulic System 335
Control system 336
Outrigger system 337
Swing system 339
Boom, jib system 340
Lifting device 342
Safety devices 345
Inspection of Crane Structure 34 7
Greasing 34 9
Maintenance Table 350
Greasing Chart 351
Gear oil 354
Maintenance Table 354
Winch Speed Reducer
(Main/Auxiliary Winch) 355
Swing Speed Reducer 356
Axle (Carrier) 358
Axle (Planetary Gear) 359
Engine 361
Maintenance Table 361
Radiator fin 362
Engine Cooling System 363
Maintenance Table 363
Coolant Filter 364
Transmission System 365
Maintenance Table 365
Transmission 365
Line filter 368
Fuel System 369
Maintenance Table 369
Engine fuel filter 370
Water Separator 371
Brake system 372
Maintenance Table 372
Brake Fluid Reservoir 372
Disk Brake Pad 373
Air Dryer 374
Parking Brake Pad 375
Tire, Wheel 377
Maintenance Table 377
Tire 377
Wheel Nut 379
Hydraulic system 380
Maintenance Table 381
Hydraulic oil tank 382
Return Filter (Front of Hydraulic Tank) 384
Line Filter (Pump Circuit for Steering/Swing) 384
Swing System 386
Maintenance Table 386
Swing Bearing Mounting Bolt 386
Electrical System 389
Maintenance Table 389
Replacing Fuses 389
Air Conditioner System 392
Maintenance Table 392
Condenser 392
Refrigerant level 392
Refrigerant Piping Connection 393
Inside Air Filter 393
Outside Air Filter 393
V-belt 394
Periodic Replacement Part 394
Wire Rope 395
Replacing Wire Ropes 395
Handling Wire Ropes 402
EMERGENCY OPERATIONS 405
Action against Emergency 407
If Failure Occurs during Traveling on Road 407
If Stalled at Railroad Crossing 407
If Transmission Cannot Be Operated 408
If Engine Speed Does Not Increase 411
If Engine Does Not Stop 411
If Overheated 412
When Towed
(Vehicle with Emergency Steering Pump) 414
If Error Occurs in AML System 416
If Boom Telescoping is Not Possible 417
If Outrigger Status is Not Detected 419
INFORMATION AND DATA 42 1
Conversion Tables 42 3
Major Specifications 42 4
Crane Specifications 424
Carrier Specifications 424
Overall Dimensions 425
Mass 426
Wire Rope 426
Other 426
Oils and Greases 42 7
Oils and Greases Table 427
Recommended Oils and Greases 428
Service Data 43 1
Service Data 431