Tadano GR-600EX Rough Terrain Crane Operation Manual – PDF

Tadano GR-600EX Rough Terrain Crane Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-600EX Rough Terrain Crane Operation Manual – PDF DOWNLOAD

Language : English
Pages : 451
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Tadano GR-600EX Rough Terrain Crane Operation Manual – PDF DOWNLOAD

EC Declaration of Conformity 1
Appendix 2
Introduction 5
Warranty 5
In Event of Failure 6
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal) 7
For Safety 7
Contents 9
Name of Each Part 14
Contents with Illustrations 15
Traveling System 15
Crane Control System 19
Other Controls 23
Safety Precaution 25
Precautions before Starting Engine 25
Precautions for Traveling on Roads 30
Precautions during Operation 35
Warning Labels 51
Label Location and Content of Warnings 52
TRAVELING 65
Before Traveling 67
Check of Traveling Configuration 67
Status of Traveling Controls 67
Inspection before Traveling 67
Entering Cab 68
Opening/Closing Door 68
Opening/Closing Window 70
Adjustment of Seat 71
Adjustment of Steering Wheel 72
Adjustment of Mirrors 72
Fastening/Unfastening of Seat Belt 73
Adjustment of Control Lever Stand 74
Sunshade 74
Reading Instrument Panel 75
Meters and Gauges 75
DPF (Diesel Particulate Filter) Indicator 79
Warning Lamp 81
Starting and Stopping Engine 84
How to Start Engine 85
How to Stop Engine 86
DPF regeneration 87
Transmission Operation 89
Shift Lever Operation 90
Brake Operation 92
Foot Brake Operation 94
Parking Brake Operation 95
Exhaust Brake Operation 95
Steering Operation 96
Selecting Steering Mode 98
Drive Mode Selection 102
Drive Mode Selection 103
Lighting Switch and Other Switches 104
Lighting Switch 104
Turn Signal Lever 105
Hazard Lamp Switch 106
Horn Switch 106
Wiper 107
Accessories in Cab 108
Fuel Consumption Monitor 109
Air Conditioner 112
Cab Lamp 117
Cigarette Lighter 117
Handling Tires 11 8
Tire Air Pressure 118
Restriction of Continuous Traveling 118
Operation in Cold Season 11 9
Winterization 119
OPERATION 12 1
Terminology 12 3
Before Crane Operation 12 5
Pre-operational Inspection 125
Preparing for Crane Operation 125
How to Read Performance Data Plates 12 7
Working Range Chart 127
Rated Lifting Capacity Table 128
Boom LiftSingle Top Lift 132
Reduction of Rated Lifting Capacity 134
Automatic Moment Limiter (AML) 13 5
How to Read Indication 138
Selecting Display 142
Crane Status Indicator 143
Registration of Operating Status and AML
Function Check 145
Alarm and Recovery Operation 155
Other Functions 159
Action against AML system errors 181
Other Safety Devices 18 2
Overwind Cutout Device 182
AML External Warning Lamps 184
External Warning Buzzer 184
Emergency Stop Switch 185
Over-unwinding Cutout Function (Option) 186
Anemometer (Option) 187
Digital Anemometer (Option) (For Serial
No 548536 or later) 189
PTO 19 2
PTO “ON” Operation 192
PTO “OFF” Operation 193
Outriggers 19 4
Outrigger Set-up 198
Extending Outriggers 200
Horizontal Set-up 204
Stowing Outriggers 206
Hoisting 21 0
Hoisting Up/Down 211
Drum Indicator (visual type) 213
Drum Indicator (vibration type) (optional) 213
Boom Telescoping Control 21 4
Elevating Boom 22 0
Boom Raising/Lowering Operation 220
Elevation Slow Stop Function 221
Swinging Boom 22 2
Swinging Boom 223
Swing Free/Lock Selector Switch 225
Automatic Swing Stop Function 225
On-rubber Operation 22 6
On-rubber Stationary Operation 227
On-rubber Creep Operation 228
Taking Out and Stowing Hook Block 23 0
Taking Out Main Hook Block 230
Stowing Main Hook Block 231
Reeving Wire Ropes 23 3
Standard number of part of line 233
Reeving Procedure 236
Auxiliary Hook Block with Safety Latch Lock
Function (for serial No RA0547 or later) 241
Single Top 24 2
Mounting Single Top 243
Stowing Single Top 247
Jib 251
Registration of Jib status 253
Jib Lift 254
Outline of Jib Mounting 255
Mounting of Base Jib 256
Mounting of Base Jib + Top Jib 266
Changing Jib Offset Angle 276
Outline of Jib Stowing 279
Stowing of Base Jib 280
Stowing of Base Jib + Top Jib 288
Dismounting Jib 294
Mounting Jib 296
Accessories in Cab 29 8
Flood Lamp Switch 299
Roof Washer Switch 299
Roof Wiper Switch 299
ECO Mode Switch 300
Searchlight (Option) 301
Accessories Outside of Cab 303
Winch Drum Monitoring Mirror 303
INSPECTION AND MAINTENANCE 305
Precautions for Inspection and Maintenance 307
Precautions for Inspection and Maintenance 307
Inspection and Maintenance 31 5
About Inspection and Maintenance 315
Under Severe Use (Severe Condition) 316
Conditions of Severe Use 316
Periodic Replacement Part 317
Inspection and Maintenance Interval (Carrier) 320
Inspection and Maintenance Interval (Crane) 326
Inspection before Traveling 33 1
Abnormal items detected on previous day or travel
332
Inspection around Carrier 333
Inspection of Engine Room 340
Inspection at Driver’s Seat 343
Pre-operational Inspection 34 9
Hydraulic System 351
Control System 352
Outrigger system 353
Swing system 355
Boom, Jib System 356
Lifting Device 358
Safety Devices 361
Inspection of Crane Structure 36 3
Greasing 36 5
Maintenance Table 366
Greasing Chart 367
Gear oil 37 0
Maintenance Table 370
Winch Speed Reducer (Main/Auxiliary Winch) 371
Swing Speed Reducer 372
Axle (Carrier) 374
Axle (Planetary Gear) 375
Engine 37 7
Maintenance Table 377
Radiator Fin 377
Engine Cooling System 37 8
Maintenance Table 378
Coolant Filter 379
Transmission System 38 0
Maintenance Table 380
Transmission 380
Line filter 383
Fuel System 38 4
Maintenance Table 384
Draining Water from Water Separator 385
Brake system 38 6
Maintenance Table 386
Brake Fluid Reservoir 386
Disc Brake Pad 387
Air Dryer 388
Parking Brake Pad 389
Tire, Wheel 39 1
Maintenance Table 391
Tire 391
Wheel Nut 393
Hydraulic system 39 4
Maintenance Table 395
Hydraulic oil tank 396
Return Filter 399
Line Filter (Pump Circuit for Steering/Swing) 400
Swing System 402
Maintenance Table 402
Swing Bearing Mounting Bolt 402
Electrical System 405
Maintenance Table 405
Replacing Fuses 405
Air Conditioner System 407
Maintenance Table 407
Condenser 407
Refrigerant level 407
Refrigerant Piping Connection 408
Inside Air Filter 408
Outside Air Filter 408
V-belt 409
Periodic Replacement Part 409
Wire Rope 41 0
Replacing Wire Ropes 410
Handling Wire Ropes 417
Eliminating Excessive Twisting of Wire Rope 418
EMERGENCY OPERATIONS 41 9
Action against Emergency 42 1
If Failure Occurs during Traveling on Road 421
If Stalled at Railroad Crossing 421
To Interrupt DPF Regeneration 422
If Transmission Cannot Be Operated 423
If Engine Speed Does Not Increase 426
If Engine Does Not Stop 426
If Overheated 427
When Towed 428
If Crane Does Not Operate toward Non-critical
Sides 430
If Boom Raising Is Not Possible 431
If Error Occurs in AML System 432
If Boom Telescoping is Not Possible 433
If Outrigger Status is Not Detected 435
INFORMATION AND DATA 43 7
Conversion Tables 43 9
Major Specifications 44 0
Crane Specifications 440
Carrier Specifications 440
Overall Dimensions 441
Mass 442
Wire Rope 442
Other 442
Oils and Greases 44 3
Oils and Greases Table 443
Recommended Oils and Greases 444
Service Data 44 7
Service Data 447