Tadano GR-700EXL-1 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano GR-700EXL-1 Rough Terrain Crane Operation & Maintenance Manual 545735 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-700EXL-1 Rough Terrain Crane Operation & Maintenance Manual 545735 – PDF DOWNLOAD

Language : English
Pages : 305
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-700EXL-1 Rough Terrain Crane Operation & Maintenance Manual 545735 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-35
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 10
Others 14
Terminology 15
[TRAVELING]
Traveling Procedure 19
Preparatory Steps 19
Starting 21
Traveling 21
Stopping 22
Parking 22
Crane Operator’s Cab 23
Opening and Closing the Door 23
Opening and Closing the Windows 24
Adjusting the Seat Position 24
Stowing the Lever Stands 25
Adjusting the Steering Wheel 26
How to Read the Instrument Panel 27
Meters and Gauges 27
Indicator Lamps 30
Starting and Stopping the Engine 34
Controls 34
How to Use the Starter Switch 34
Pre-starting Checks 35
Starting the Engine 35
Stopping the Engine 36
Changing Drive Mode 37
Controls 37
Changing Drive Mode 37
Changing Speed Range 39
Controls 39
Changing Speed Range 39
Brakes 42
Controls 42
Foot Brake 42
Parking Brake 43
Exhaust Brake 43
Steering 44
Controls 44
Changing Steering Mode 44
Lighting and Other Switches 47
Controls 47
Tires 50
Air pressure 50
Restriction on Continuous Driving 50
Air Conditioner (Option) 51
Components 52
How to Use 54
Error Display on the Display Panel 56
Equipment Inside the Cab 57
Controls 57
Equipment Outside the Cab 59
How to Use the Air Inflator (Option) 59
Tire Chain (Option) 60
Emergency Procedures 61
If Trouble Occurs 61
If the Engine Stops while Traveling 61
If the Engine Stops Due to Fuel Shortage 61
If Shifting Gears is Impossible 62
Towing the Crane 64
[OPERATION]
Crane Operation Procedure – Summary 67
How to Read the Performance Data Plate 70
Load Radius/Lifting Height Chart 70
Rated Lifting Capacity Table 71
Reducing Lifting Capacity from Rated Lifting
Capacities 79
Contents
T051162E
1 Contents Contents GR-700EXL-1/O4-1E
AML (Overload Prevention Device) 80
Configuration and Functions of the AML System
82
Controls 86
Names and Functions of AML Main Unit Parts 87
Selecting Operational Status 93
AML Pre-operational Inspection 98
How to Use the Working Range Limit Function
99
Display Alteration 103
Recovery from a Stop 104
Abnormality Messages and Recovering Operations
107
In the Event of a System Failure 110
Other Safety Devices 112
Anti-twoblock Device 112
External Warning Lamps (Option) 113
Operating the PTO and Warming Up the Machine
114
Operating the PTO 114
Warming Up the Machine 115
Outriggers 116
Setting the Crane 116
Controls 116
Extending the Outriggers 117
Level Adjustment 120
Stowing the Outriggers 121
Adjusting Control Levers 122
Adjusting Position of the Lever Stands 122
Stowing the Lever Stands 123
Hoisting (for 2M2D Specification) 124
Controls (ISO layout) 124
Hoisting Up and Down 125
Other Winch-related Controls and Devices 126
Telescoping the Boom (for 2M2D Specification)
127
Controls (ISO layout) 127
Extending and Retracting the Boom 128
Emergency Telescoping Procedure 130
Elevating the Boom 131
Controls (ISO layout) 131
Raising and Lowering the Boom 132
Elevation Slow Stop Function 133
Swinging the Boom 134
Controls 134
Swinging the Boom 135
Swing Stop Function 137
On-rubber Operation 138
Stationary 138
Traveling with a Load Lifted 139
Removing and Stowing the Main Hook Block 141
Removing the Main Hook Block 141
Stowing the Main Hook Block 142
Reeving Wire Rope 143
Standard Number of Parts of line 143
Reeving Procedure 146
Single Top (Option) 148
Components 148
Single Top Lift 149
Mounting the Single Top 149
Stowing the Single Top 155
Jib 155
Components 155
Jib Lift 156
Mounting the Base Jib 158
Mounting the Base Jib and the Top Jib 165
Changing the Jib Offset Angle 172
Stowing the Base Jib 175
Stowing the Base Jib and the Top Jib 180
Dismounting the Jib 183
Mounting the jib 184
Mounting and Dismounting Counterweight 185
Components 185
Mass of Removable Counterweight 185
Mounting and Dismounting Counterweight 186
Equipment Inside the Cab 188
Components 188
Equipment Outside the Cab 190
Winch Drum Monitor Mirror (Option) 190
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 191
Pre-Operational and Periodic Inspection 192
Safety Parts Requiring Regular Replacement 197
Greasing 198
Maintenance Table 198
Greasing Chart 199
Gear Oil 202
Maintenance Table 202
Winch Speed Reducer Oil Level Check 203
Winch Speed Reducer Oil Replacement 203
Swing Speed Reducer Oil Level Check 204
Swing Speed Reducer Oil Replacement 204
Axle (Carrier Axle) Oil Level Check 205
T051162E
Contents 2 Contents
Axle (Carrier Axle) Oil Replacement 205
Axle (Planetary Gear) Oil Level Check 206
Axle (Planetary Gear) Oil Replacement 206
Engine 207
Maintenance Table 207
Air Cleaner Check 207
Element Cleaning 207
Element Replacement 209
Engine Cooling System 210
Maintenance Table 210
Cooling Water Level Check 210
Torque Converter System 211
Maintenance Table 211
Oil Level Check 211
Oil Replacement 211
Strainer Cleaning 213
Line Filter Element Replacement 213
Fuel System 214
Maintenance Table 214
Fuel Tank Level Check 214
Water Separator Water Level Check 214
Brake System 215
Maintenance Table 215
Brake Fluid Level Check 216
Brake Fluid Replacement 216
Disc Brake Pad Wear Check 216
Air Dryer Function Check 217
Air Dryer Desiccating Agent Replacement 217
Parking Brake Pad Clearance Adjustment 218
Axle System 219
Maintenance Table 219
Suspension Lock Cylinder Bleeding 219
Tires and Wheels 220
Maintenance Table 220
Tire Wear Check 220
Tire Rotation 220
Loose Wheels Lug Nut Check 222
Hydraulic System 223
Maintenance Table 223
Oil Level Check (Hydraulic Oil Tank) 224
Oil Replacement (Hydraulic Oil Tank) 224
Return Filter Replacement (Hydraulic Oil Tank)
225
Return Filter Replacement 226
Air Breather Replacement (Hydraulic Oil Tank)
226
Line Filter Cleaning (Outrigger Circuit) 227
Line Filter Replacement (Automatic Stop Circuit)
227
Line Filter Replacement (Steering Circuit) 227
Line Filter Replacement (Return Circuit) 227
Line Filter Replacement (Steering /Axle Lock Circuit)
228
Swing System 229
Maintenance Table 229
Swing Bearing Mounting Bolt Check 229
Electrical System 230
Maintenance Table 230
Fuse Replacement 230
Battery Electrolyte Check 232
Air Conditioner (Option) 233
Maintenance Table 233
Condenser Check and Cleaning 233
Refrigerant Level Check 233
Refrigerant Piping Connection Check 234
Inside Air Filter Check and Cleaning 234
Outside Air Filter Replacement 234
V-belt Check 235
Periodical Part Replacement 235
Boom Telescoping System 236
Maintenance Table 236
Stretch Check and Tension Adjustment of Boom
Telescoping Wire Rope and Oil Feed Hose for
Boom Telescoping Cylinder 236
Wire Ropes 237
Proper Handling of Wire Ropes 237
Wire Rope Replacement 238
[INFORMATION AND DATA]
Conversion 243
Major Specifications 244
Crane Specifications 244
Carrier Specifications 244
Overall Dimensions 245
Mass 246
Relief Valve Pressure 246
Wire Rope Specifications 246
Other 246
Oils and Greases 247
Table 247
Recommended Oils and Greases 248
Consumable Parts 250
Filters 250
Fuses 250