Tadano GR-700N Rough Terrain Crane Operation Manual FE0376 – PDF

Tadano GR-700N Rough Terrain Crane Operation Manual FE0376 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-700N Rough Terrain Crane Operation Manual FE0376 – PDF DOWNLOAD

Language : English
Pages : 489
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-700N Rough Terrain Crane Operation Manual FE0376 – PDF DOWNLOAD

Introduction 1
Warranty 1
Qualifications Required for Driving and
Operation 1
Maintenance and Inspection 2
In Event of Failure 2
Life of Machine 3
Before Exporting This Machine Out of Japan
(Including Mobile/Satellite Communication
Terminal) 3
For Safety 4
Contents 6
Name of Each Part 11
Contents with Illustration 12
Traveling System 12
Crane Control System 15
Other Controls 19
Safety Rules 21
Precautions before Starting Engine 21
Precautions for Traveling on Roads 26
Precautions during Operation 32
Warning Label 47
Label Location and Content of Warnings 48
TRAVELING 55
Legal Restriction for Traveling On Roads
(Applicable in Japan) 57
Security Standards for Road Transport
Vehicles 57
Vehicle Restriction Ordinance 58
Before Traveling 61
Checking Traveling Configuration 61
Status of Traveling Controls 61
Inspection before Traveling 61
Entering Cab 62
Opening/Closing Door 62
Opening/Closing Window 64
Adjustment of Seat 65
Adjustment of Steering Wheel 66
Adjustment of Mirrors 66
Fastening/Unfastening Seat Belt 67
Stowing Control Levers 68
Sunshade 68
How to Read Meter Panel 69
Meters and Gauges 69
DPF Indicator 72
Warning Lamp 73
Error Codes Indicated on Hour Meter 75
Starting and Stopping Engine 79
How to Start Engine 80
How to Stop the Engine 81
DPF Manual Regeneration 82
Transmission Operation 84
Shift Lever Operation 85
Changing to Power Mode 87
Brake Operation 88
Foot Brake Operation 91
Parking Brake Operation 92
Exhaust Brake Operation 92
Retarder Operation 93
Auxiliary Operating Brake 94
Steering Operation 96
Selecting Steering Mode 98
Drive Mode Selection 106
Drive Mode Selection 107
■
Contents
Contents
G020083-01E
GR-700N-1_OM1-15E
FOR REFERENCE ONLY
Differential Lock 108
Lock/Unlock Differential Lock 109
Suspension 11 0
Suspension Free 111
Vehicle Height Up/Down Operation 111
Full Retraction of Suspension 112
Lighting Switch and Other Switches 11 3
Turn Signal Lever 114
Hazard Lamp Switch 115
Horn Switch 115
Wiper 116
Accessories in Cab 11 7
Fuel Consumption Monitor 118
Air Conditioner 123
Tachograph 123
AM/FM Radio 123
Monitor 124
How to Use Other Accessories 126
Operation in Cold Season 12 8
Winterization 128
OPERATION 12 9
Terminology 13 1
Anchor Points for Safety Belt 13 3
Anchor Points 133
Before Crane Operation 13 4
Pre-operational Inspection 134
Preparing for Crane Operation 134
How to Read Performance Data Plates 13 6
Working Range Chart 136
Rated Lifting Capacity Table 137
Overload Prevention Device (AML) 14 4
Display 146
Selecting Display 150
Crane Status Indicator 151
Registration of Operating Status and AML
Function Check 153
Alarm and Recovery Operation 162
Other Functions 169
Action against AML System Error 194
Other Safety Devices 195
Anti-two-block Device 195
AML External Warning Lamp (option) 196
PTO 197
Engaging PTO (PTO “ON” Operation) 197
Disengaging PTO (PTO “OFF” Operation) 198
Outriggers 199
Outrigger Set-up 203
Extending Outriggers 204
Horizontal Set-up 210
Retracting Outriggers 212
Retracting Outriggers (Vehicle Equipped with
Eccentric Float (Option)) 216
Adjusting Control Lever 22 0
Adjustment of Levers 220
Hoisting 22 2
Hoisting Up/Down 223
High-speed Hoist-down Operation 224
Drum Indicator 225
Telescoping Boom 22 6
Boom Telescoping 227
Maintenance Telescoping 230
■
Contents
G020083-01E
GR-700N-1_OM1-15E
FOR REFERENCE ONLY
Elevating Boom 23 2
Elevating Boom 232
Elevation Slow Stop Activated/Deactivated
Switch 234
Swing Operation 23 5
Swing Operation 236
Swing Free Switch 238
On-rubber Operation 23 9
On-rubber Stationary Operation 239
On-rubber Creep Operation 241
Taking Out and Stowing Hook Block 24 4
Taking Out Hook Block 244
Stowing Hook Block 245
Reeving Wire Ropes 24 7
Standard Number of Parts of Line 247
Reeving Procedure 252
Heavy-duty Lift Device 257
Single Top 258
Full Automatic Jib 259
Jib Lift 262
Outline of Jib Mounting 263
Mounting Jib 264
Changing Jib Length 278
Changing Jib Offset Angle 279
Outline of Jib Stowing 280
Stowing Jib 281
When Performing Jib Mounting/Stowing Operation
with Boom Length of 16 6 m or More 295
Accessories in Cab 33 0
Work Lamp Switch 331
Roof Washer Switch 331
Roof Wiper Switch 331
Microphone Control Box 332
Accessories Outside of Cab 33 3
Oil Cooler 333
INSPECTION AND MAINTENANCE 33 5
Precautions for Inspection and Maintenance 33 7
Precautions for Inspection and Maintenance 337
Inspection and Maintenance 34 5
About Inspection and Maintenance 345
Legal Inspection 345
Under Severe Use (Severe Condition) 346
Conditions of Severe Use 346
Periodic Replacement Part 347
Inspection and Maintenance Interval (Carrier) 347
Inspection and Maintenance Interval (Crane) 355
Inspection before Traveling 36 1
Abnormal Items Detected on the Previous Day
or Travel 362
Inspection around Carrier 363
Inspection of Engine Room 370
Inspection at Driver’s Seat 373
Pre-operational Inspection 379
Hydraulic System 381
Control System 382
Outrigger System 383
Swing System 385
Boom, Jib System 386
Lifting Device 388
Safety Devices 391
Inspection of Crane Structure 393
Greasing 395
Maintenance Table 396
Greasing Chart 397
Gear Oil 399
Maintenance Table 399
Winch Speed Reducer (Main/Auxiliary Winch) 400
Swing Speed Reducer 401
1st Axle Hub Part and 2nd, 3rd, 4th Axle
Planetary Gear Part 403
2nd, 3rd and 4th Axle Carrier Part 405
Engine 406
Maintenance Table 406
DPF 407
Maintenance Table 407
■
Contents
G020083-01E
GR-700N-1_OM1-15E
FOR REFERENCE ONLY
Retarder 408
Maintenance Table 408
Air Gap 408
Drum 409
Center Bearing 409
Engine Cooling System 41 0
Maintenance Table 410
Coolant Filter 411
Transmission System 41 2
Maintenance Table 412
Transmission 412
Line Filter 415
Fuel System 41 6
Maintenance Table 416
Brake System 41 7
Maintenance Table 417
Brake Fluid Reservoir 417
Disc Brake Pad 418
Air Dryer 419
Tire, Wheel 42 0
Maintenance Table 420
Tire 420
Wheel Nut 423
Hydraulic System 42 4
Maintenance Table 425
Hydraulic Oil Tank 426
Return Filter (Front of the Hydraulic Tank) 428
Line Filter
(Pump Circuit for Steering/Swinging) 428
Swing System 43 0
Maintenance Table 430
Swing Bearing Mounting Bolt 430
Electrical System 43 2
Maintenance Table 432
Fuse Replacement 432
Wire Rope 43 6
Replacing the Wire Ropes 436
Handling Wire Ropes 444
Action against Emergency 44 7
If Failure Occurs during Traveling on a Road 447
If Stalled at a Railroad Crossing 448
If Wheel Clears Ground and Vehicle Cannot
Travel 449
When Canceling DPF Regeneration 450
If Transmission Operation Cannot be
Operated 451
If Engine Speed Does Not Increase 454
When Fuel Runs Out 455
If Overheated 456
When Towed 458
If Error Occurs in AML System 460
If Boom Cannot be Telescoped 461
When Adjusting Boom Length 462
If Battery Is Exhausted 464
10 Contents
G020083-01E
GR-700N-1_OM1-15E
FOR REFERENCE ONLY
INFORMATION AND DATA 46 5
Conversion Tables 46 7
The Safety Ordinance for Cranes (Japan) 46 8
Hand Signals 476
Major Specifications 477
Crane 477
Carrier 477
Overall Dimensions 478
Mass 479
Wire Rope 479
Others 479
Oils and Greases 480
Oils and Greases Table 480
Recommended Oils and Greases 482
Service Data 484
Service Data 484