Tadano GR-800EX Rough Terrain Crane Operation Manual – PDF

Tadano GR-800EX Rough Terrain Crane Operation Manual 547948–549999 RA0001 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-800EX Rough Terrain Crane Operation Manual 547948–549999 RA0001 – PDF DOWNLOAD

Language : English
Pages : 451
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-800EX Rough Terrain Crane Operation Manual 547948–549999 RA0001 – PDF DOWNLOAD

EC Declaration of Conformity 1
Appendix 2
Introduction 5
Warranty 5
In Event of Failure 6
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal) 7
For Safety 7
Contents 9
Name of Each Part 14
Contents 15
Traveling System 15
Crane Control System 19
Other Controls 23
Safety Precaution 25
Precautions before Starting Engine 25
Precautions for Traveling on Roads 30
Precautions during Operation 35
Warning Labels 51
Label Location and Content of Warnings 52
TRAVELING 65
Before Traveling 67
Check of Traveling Configuration 67
Status of Traveling Controls 67
Inspection before Traveling 67
Entering Cab 68
Opening/Closing Door 68
Opening/Closing Window 70
Adjustment of Seat 71
Adjustment of Steering Wheel 72
Adjustment of Mirrors 72
Fastening/Unfastening of Seat Belt 73
Adjustment of Control Lever Stand 74
Sunshade 74
Reading Instrument Panel 75
Meters and Gauges 75
DPF (Diesel Particulate Filter) Indicator 79
Warning Lamp 81
Starting and Stopping Engine 84
How to Start Engine 85
How to Stop Engine 86
DPF regeneration 87
Transmission Operation 89
Shift Lever Operation 90
Brake Operation 92
Foot Brake Operation 94
Parking Brake Operation 95
Exhaust Brake Operation 95
Steering Operation 96
Selecting Steering Mode 98
Drive Mode Selection 102
Drive Mode Selection 103
Lighting Switch and Other Switches 104
Lighting Switch 104
Turn Signal Lever 105
Hazard Lamp Switch 106
Horn Switch 106
Wiper 107
Accessories in Cab 108
Fuel Consumption Monitor 109
Air Conditioner 112
Cab Lamp 117
Cigarette Lighter 117
Handling Tires 11 8
Tire Air Pressure 118
Restriction of Continuous Traveling 118
Operation in Cold Season 11 9
Winterization 119
OPERATION 12 1
Terminology 12 3
Before Crane Operation 12 5
Pre-operational Inspection 125
Preparing for Crane Operation 125
How to Read Performance Data Plates 12 7
Working Range Chart 127
Rated Lifting Capacity Table 128
Boom LiftSingle Top Lift 132
Reduction of Rated Lifting Capacity 134
Automatic Moment Limiter (AML) 13 5
How to Read Indication 138
Selecting Display 142
Crane Status Indicator 143
Registration of Operating Status and AML
Function Check 145
Alarm and Recovery Operation 155
Other Functions 159
Action against AML system errors 181
Other Safety Devices 18 2
Overwind Cutout Device 182
AML External Warning Lamps 184
External Warning Buzzer 184
Emergency Stop Switch 185
Over-unwinding Cutout Function (Option) 186
Anemometer (Option) 187
Digital Anemometer (Option) (For Serial
No 548532 or later) 189
PTO 19 2
PTO “ON” Operation 192
PTO “OFF” Operation 193
Outriggers 19 4
Outrigger Set-up 198
Extending Outriggers 200
Horizontal Set-up 204
Stowing Outriggers 206
Hoisting 21 0
Hoisting Up/Down 211
High-Speed Hoist Up/Down Operation 213
Auxiliary Winch Control 214
Drum Indicator (visual type) 215
Drum Indicator (vibration type) (optional) 215
Boom Telescoping Control 21 6
Elevating Boom 22 2
Boom Raising/Lowering Operation 222
Elevation Slow Stop Function 223
Swinging Boom 22 4
Swinging Boom 225
Swing Free/Lock Selector Switch 227
Automatic Swing Stop Function 227
On-rubber Operation 22 8
On-rubber Stationary Operation 229
On-rubber Creep Operation 230
Taking Out and Stowing Hook Block 23 2
Taking Out Main Hook Block 232
Stowing Main Hook Block 233
Reeving Wire Ropes 23 5
Standard number of part of line 235
Reeving Procedure 238
Auxiliary Hook Block with Safety Latch Lock
Function (for serial No RA0547 or later) 243
Single Top 24 4
Mounting Single Top 245
Stowing Single Top 249
Jib 253
Registration of Jib status 255
Jib Lift 256
Outline of Jib Mounting 257
Mounting of Base Jib 258
Mounting of Base Jib + Top Jib 268
Changing Jib Offset Angle 278
Outline of Jib Stowing 281
Stowing of Base Jib 282
Stowing of Base Jib + Top Jib 290
Dismounting Jib 296
Mounting Jib 298
Accessories in Cab 300
Flood Lamp Switch 301
Roof Washer Switch 301
Roof Wiper Switch 301
ECO Mode Switch 302
Searchlight (Option) 303
Accessories Outside of Cab 305
Winch Drum Monitoring Mirror 305
Boom Top Flood Lamp (Option) 306
INSPECTION AND MAINTENANCE 307
Precautions for Inspection and Maintenance 309
Precautions for Inspection and Maintenance 309
Inspection and Maintenance 31 7
About Inspection and Maintenance 317
Under Severe Use (Severe Condition) 318
Conditions of Severe Use 318
Periodic Replacement Part 319
Inspection and Maintenance Interval (Carrier) 322
Inspection and Maintenance Interval (Crane) 328
Inspection before Traveling 33 3
Abnormal items detected on previous day
or travel 334
Inspection around Carrier 335
Inspection of Engine Room 342
Inspection at Driver’s Seat 345
Pre-operational Inspection 351
Hydraulic System 353
Control System 354
Outrigger system 355
Swing system 357
Boom, Jib System 358
Lifting Device 360
Safety Devices 363
Inspection of Crane Structure 36 5
Greasing 36 7
Maintenance Table 368
Greasing Chart 369
Gear oil 37 2
Maintenance Table 372
Winch Speed Reducer (Main/Auxiliary Winch) 373
Swing Speed Reducer 374
Axle (Carrier) 376
Axle (Planetary Gear) 377
Engine 37 9
Maintenance Table 379
Radiator Fin 379
Engine Cooling System 38 0
Maintenance Table 380
Coolant Filter 381
Transmission System 382
Maintenance Table 382
Transmission 382
Line filter 385
Fuel System 38 6
Maintenance Table 386
Draining Water from Water Separator 387
Brake system 38 8
Maintenance Table 388
Brake Fluid Reservoir 388
Disc Brake Pad 389
Air Dryer 390
Parking Brake Pad 391
Tire, Wheel 39 3
Maintenance Table 393
Tire 393
Wheel Nut 395
Hydraulic system 39 6
Maintenance Table 397
Hydraulic oil tank 398
Return Filter 400
Line Filter (Pump Circuit for Steering/Swing) 401
Swing System 402
Maintenance Table 402
Swing Bearing Mounting Bolt 402
Electrical System 405
Maintenance Table 405
Replacing Fuses 405
Air Conditioner System 407
Maintenance Table 407
Condenser 407
Refrigerant level 407
Refrigerant Piping Connection 408
Inside Air Filter 408
Outside Air Filter 408
V-belt 409
Periodic Replacement Part 409
Wire Rope 41 0
Replacing Wire Ropes 410
Handling Wire Ropes 417
Eliminating Excessive Twisting of Wire Rope 418
EMERGENCY OPERATIONS 41 9
Action against Emergency 42 1
If Failure Occurs during Traveling on Road 421
If Stalled at Railroad Crossing 421
To Interrupt DPF Regeneration 422
If Transmission Cannot Be Operated 423
If Engine Speed Does Not Increase 426
If Engine Does Not Stop 426
If Overheated 427
When Towed 428
If Crane Does Not Operate toward Non-critical
Sides 430
If Boom Raising Is Not Possible 431
If Error Occurs in AML System 432
If Boom Telescoping is Not Possible 433
If Outrigger Status is Not Detected 435