Tadano GR-800EX Rough Terrain Crane Operation Manual – PDF

Tadano GR-800EX Rough Terrain Crane Operation Manual 549656-549999 RA0001 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-800EX Rough Terrain Crane Operation Manual 549656-549999 RA0001 – PDF DOWNLOAD

Language : English
Pages : 471
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-800EX Rough Terrain Crane Operation Manual 549656-549999 RA0001 – PDF DOWNLOAD

Introduction 1
Warranty 1
In Event of Failure 2
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal) 2
For Safety 2
Contents 4
Name of Each Part 9
Contents with Illustrations 10
Traveling System 10
Crane Control System 14
Other Controls 18
Safety Precaution 21
Precautions before Starting Engine 21
Precautions for Traveling on Roads 26
Precautions during Operation 31
Warning Labels 47
Label Location and Content of Warnings 48
TRAVELING 57
Before Traveling 59
Check of Traveling Configuration 59
Status of Traveling Controls 59
Inspection before Traveling 59
Entering Cab 60
Opening/Closing Door 60
Opening/Closing Window 62
Adjustment of Seat 63
Adjustment of Steering Wheel 64
Adjustment of Mirrors 64
Fastening/Unfastening of Seat Belt 65
Adjustment of Control Lever Stand 66
Sunshade 66
Reading Instrument Panel 67
Meters and Gauges 67
Warning Lamp 70
Error Codes Shown on Hour Meter 73
Starting and Stopping Engine 78
How to Start Engine 79
How to Stop Engine 80
Transmission Operation 81
Shift Lever Operation 82
Brake Operation 84
Foot Brake Operation 86
Parking Brake Operation 87
Exhaust Brake Operation 88
Steering Operation 89
Selecting Steering Mode 91
Drive Mode Selection 95
Drive Mode Selection 96
Lighting Switch and Other Switches 97
Lighting Switch 97
Turn Signal Lever 98
Hazard Lamp Switch 99
Horn Switch 99
Wiper 100
Accessories in Cab 101
Fuel Consumption Monitor 102
Air Conditioner 105
Cab Lamp 110
Cigarette Lighter 110
Outside Cab Accessories 111
Steps 111
Radiator Shutter, Radiator Cover 112
Engine Pre-heater (Option) 114
Handling Tires 11 7
Tire Air Pressure 117
Restriction of Continuous Traveling 117
Operation in Cold Season 11 8
Winterization/Inspection 118
OPERATION 12 1
Terminology 12 3
Anchor Points for Safety Belt 12 5
Location of Anchor Points 126
How to Attach to Anchor Point 126
Before Crane Operation 12 7
Pre-operational Inspection 127
Preparing for Crane Operation 127
How to Read Performance Data Plates 12 9
Working Range Chart 129
Rated Lifting Capacity Table 131
Reduction of Rated Lifting Capacity 138
Automatic Moment Limiter (AML) 13 9
How to Read Indication 142
Selecting Display 146
Crane Status Indicator 147
Registration of Operating Status and AML
Function Check 149
Alarm and Recovery Operation 159
Other Functions 165
Action against AML System Errors 191
Other Safety Devices 192
Anti-two-block Device 192
AML External Warning Lamps 194
AML External Warning Lamps (Option) 194
Emergency Stop Switch 195
Beacon lamp (Option) 196
Over-unwinding Cutout Function (Option) 196
Anemometer (Option) 197
PTO 200
PTO “ON” Operation 200
PTO “OFF” Operation 201
Outriggers 202
Outrigger Set-up 206
Extending Outriggers 208
Horizontal Set-up 212
Stowing Outriggers 214
Hoisting 21 7
Hoisting Up/Down 218
High-Speed Hoist Up/Down Operation 220
Drum Indicator (Visual Type) 222
Drum Indicator (Vibration Type) (Option) 222
Boom Telescoping Operation 223
Elevating Boom 22 9
Boom Raising/Lowering Operation 229
Elevation Slow Stop Function 230
Slewing Boom 23 1
Slewing Boom 232
Slewing Free/Lock Selector Switch 234
Automatic Slewing Stop Function 234
On-rubber Operation 23 5
On-rubber Stationary Operation 236
On-rubber Creep Operation 237
Taking Out and Stowing Hook Block 23 9
Taking Out Main Hook Block 239
Stowing Main Hook Block 240
Reeving Wire Ropes 24 2
Standard Number of Parts of Line 242
Reeving Procedure 246
Hook Block with Sheave Covers 251
Auxiliary Hook Block with Safety Latch Lock
Function (for serial No RA0156 or later) 251
Single Top 252
Mounting Single Top 253
Stowing Single Top 258
Jib 264
Registration of Jib Status 266
Jib Lift 267
Outline of Jib Installation 268
Mounting of Base Jib 269
Mounting of Base Jib + Top Jib 279
Changing Jib Offset Angle 290
Outline of Jib Stowing 293
Stowing of Base Jib 294
Stowing of Base Jib + Top Jib 303
Dismounting Jib 309
Mounting Jib 311
Accessories in Cab 31 3
Flood Lamp Switch 314
Roof Washer Switch 314
Roof Wiper Switch 314
ECO Mode Switch 315
Fire Extinguisher (Option) 315
Accessories Outside of Cab 31 6
Winch Drum Monitoring Mirror 316
INSPECTION AND MAINTENANCE 31 7
Precautions for Inspection and Maintenance 31 9
Precautions for Inspection and Maintenance 319
Inspection and Maintenance 32 7
About Inspection and Maintenance 327
Under Severe Use (Severe Condition) 328
Conditions of Severe Use 328
Periodic Replacement Part 329
Inspection and Maintenance Interval
(Carrier) 332
Inspection and Maintenance Interval (Crane) 338
Inspection before Traveling 34 3
Abnormal Items Detected on Previous Day or
Operation 344
Inspection around Carrier 345
Inspection of Engine Room 352
Inspection at Driver’s Seat 355
Pre-operational Inspection 361
Hydraulic System 363
Control System 364
Outrigger System 365
Slewing System 367
Boom, Jib System 368
Lifting Device 369
Safety Devices 372
Inspection of Crane Structure 374
Greasing 376
Maintenance Table 377
Greasing Chart 378
Gear Oil 381
Maintenance Table 381
Winch Speed Reducer
(Main/Auxiliary Winch) 382
Slewing Speed Reducer 383
Axle (Carrier) 385
Axle (Planetary Gear) 386
Engine 388
Maintenance Table 388
Radiator Fin 389
Engine Cooling System 390
Maintenance Table 390
Coolant Filter 391
Transmission System 392
Maintenance Table 392
Transmission 392
Line Filter 395
Fuel System 396
Maintenance Table 396
Fuel tank 397
Fuel Filter 398
Brake System 399
Maintenance Table 399
Brake Fluid Reservoir 399
Disc Brake Pad 400
Air Dryer 401
Parking Brake Pad 402
Tire, Wheel 404
Maintenance Table 404
Tire 404
Wheel Nut 406
Hydraulic System 407
Maintenance Table 408
Hydraulic Oil Tank 409
Return Filter 412
Line Filter (Steering, Slewing Pump Circuit) 413
Slewing System 41 5
Maintenance Table 415
Slewing Bearing Mounting Bolt 415
Electrical System 41 8
Maintenance Table 418
Replacing Fuses 418
Air Conditioner System 42 0
Maintenance Table 420
Condenser 420
Refrigerant Level 420
Refrigerant Piping Connection 421
Inside Air Filter 421
Outside Air Filter 421
V-belt 422
Periodic Replacement Part 422
Wire Rope 423
Replacing Wire Ropes 423
Handling Wire Ropes 431
EMERGENCY OPERATIONS 43 3
Action against Emergency 43 5
If Failure Occurs during Traveling on Road 435
If Stalled at Railroad Crossing 435
If Transmission Cannot Be Operated 436
If Engine Speed Does Not Increase 438
When Fuel Runs Out 439
If Overheated 441
When Towed (Vehicle with Emergency Steering
Pump) 443
If Error Occurs in AML System 445
When Over-unwinding Cutout Function Hinders
Operation 446
If Boom Telescoping Is Not Possible 447
If Outrigger Status Is Not Detected 449
INFORMATION AND DATA 451
Conversion Tables 453
Major Specifications 454
Crane Specifications 454
Carrier Specifications 455
Overall Dimensions 455
Mass 456
Wire Rope 456
Other 456
Oils and Greases 457
Oil and Grease Table 457
Recommended Oils and Greases 459
Transportation of Crane 462
Checking Transportation Configuration 463
Binding Point 464
Service Data 465
Service Data 465