Tadano GR-800EX Rough Terrain Crane Operation Manual – PDF

Tadano GR-800EX Rough Terrain Crane Operation Manual 549096 – PDF DOWNLOAD

FILE DETAILS:

Tadano GR-800EX Rough Terrain Crane Operation Manual 549096 – PDF DOWNLOAD

Language : English
Pages : 455
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano GR-800EX Rough Terrain Crane Operation Manual 549096 – PDF DOWNLOAD

Introduction 1
Warranty 1
In Event of Failure 2
Using Crane Out of Country of Purchase
(Including Satellite/Mobile Communication
Terminal) 2
For Safety 2
Contents 4
Name of Each Part 9
Contents with Illustrations 10
Traveling System 10
Crane Control System 14
Other Controls 18
Safety Precaution 21
Precautions before Starting Engine 21
Precautions for Traveling on Roads 26
Precautions during Operation 31
Warning Labels 47
Label Location and Content of Warnings 48
TRAVELING 57
Before Traveling 59
Check of Traveling Configuration 59
Status of Traveling Controls 59
Inspection before Traveling 59
Entering Cab 60
Opening/Closing Door 60
Opening/Closing Window 62
Adjustment of Seat 63
Adjustment of Steering Wheel 64
Adjustment of Mirrors 64
Fastening/Unfastening of Seat Belt 65
Adjustment of Control Lever Stand 66
Sunshade 66
Reading Instrument Panel 67
Meters and Gauges 67
Warning Lamp 70
Error Codes Shown on Hour Meter 72
Starting and Stopping Engine 77
How to Start Engine 78
How to Stop Engine 79
Transmission Operation 80
Shift Lever Operation 81
Brake Operation 83
Foot Brake Operation 85
Parking Brake Operation 86
Exhaust Brake Operation 87
Steering Operation 88
Selecting Steering Mode 90
Drive Mode Selection 94
Drive Mode Selection 95
Lighting Switch and Other Switches 96
Lighting Switch 96
Turn Signal Lever 97
Hazard Lamp Switch 98
Horn Switch 98
Wiper 99
Accessories in Cab 100
Fuel Consumption Monitor 101
Air Conditioner 104
Cab Lamp 109
Cigarette Lighter 109
Outside Cab Accessories 11 0
Steps 110
Radiator Shutter, Radiator Cover 111
Engine Pre-heater (Option) 113
Handling Tires 11 5
Tire Air Pressure 115
Restriction of Continuous Traveling 115
Operation in Cold Season 11 6
Winterization/Inspection 116
OPERATION 11 9
Terminology 12 1
Anchor Points for Safety Belt 12 3
Location of Anchor Points 124
How to Attach to Anchor Point 124
Before Crane Operation 12 5
Pre-operational Inspection 125
Preparing for Crane Operation 125
How to Read Performance Data Plates 12 7
Working Range Chart 127
Rated Lifting Capacity Table 128
Reduction of Rated Lifting Capacity 134
Automatic Moment Limiter (AML) 13 5
How to Read Indication 138
Selecting Display 142
Crane Status Indicator 143
Registration of Operating Status and AML
Function Check 145
Alarm and Recovery Operation 155
Other Functions 161
Action against AML System Errors 184
Other Safety Devices 185
Anti-two-block Device 185
AML External Warning Lamps 187
AML External Warning Lamps (Option) 187
Emergency Stop Switch 188
Beacon lamp (Option) 189
Over-unwinding Cutout Function (Option) 189
Anemometer (Option) 190
PTO 193
PTO “ON” Operation 193
PTO “OFF” Operation 194
Outriggers 195
Outrigger Set-up 199
Extending Outriggers 201
Horizontal Set-up 205
Stowing Outriggers 207
Hoisting 21 0
Hoisting Up/Down 211
High-Speed Hoist Up/Down Operation 213
Drum Indicator (Visual Type) 215
Drum Indicator (Vibration Type) (Option) 215
Boom Telescoping Operation 21 6
Elevating Boom 22 2
Boom Raising/Lowering Operation 222
Elevation Slow Stop Function 223
Slewing Boom 22 4
Slewing Boom 225
Slewing Free/Lock Selector Switch 227
Automatic Slewing Stop Function 227
On-rubber Operation 22 8
On-rubber Stationary Operation 229
On-rubber Creep Operation 230
Taking Out and Stowing Hook Block 23 2
Taking Out Main Hook Block 232
Stowing Main Hook Block 233
Reeving Wire Ropes 23 4
Standard Number of Parts of Line 234
Reeving Procedure 238
Single Top 24 3
Mounting Single Top 244
Stowing Single Top 249
Jib 255
Registration of Jib Status 257
Jib Lift 258
Outline of Jib Installation 259
Mounting of Base Jib 260
Mounting of Base Jib + Top Jib 270
Changing Jib Offset Angle 280
Outline of Jib Stowing 283
Stowing of Base Jib 284
Stowing of Base Jib + Top Jib 293
Dismounting Jib 299
Mounting Jib 301
Accessories in Cab 303
Flood Lamp Switch 304
Roof Washer Switch 304
Roof Wiper Switch 304
ECO Mode Switch 305
Fire Extinguisher (Option) 305
Accessories Outside of Cab 306
Winch Drum Monitoring Mirror 306
INSPECTION AND MAINTENANCE 307
Precautions for Inspection and Maintenance 309
Precautions for Inspection and Maintenance 309
Inspection and Maintenance 31 7
About Inspection and Maintenance 317
Under Severe Use (Severe Condition) 318
Conditions of Severe Use 318
Periodic Replacement Part 319
Inspection and Maintenance Interval
(Carrier) 322
Inspection and Maintenance Interval
(Crane) 328
Inspection before Traveling 33 3
Abnormal Items Detected on Previous Day or
Operation 334
Inspection around Carrier 335
Inspection of Engine Room 342
Inspection at Driver’s Seat 345
Pre-operational Inspection 351
Hydraulic System 353
Control System 354
Outrigger System 355
Slewing System 357
Boom, Jib System 358
Lifting Device 359
Safety Devices 362
Inspection of Crane Structure 364
Greasing 366
Maintenance Table 367
Greasing Chart 368
Gear Oil 371
Maintenance Table 371
Winch Speed Reducer
(Main/Auxiliary Winch) 372
Slewing Speed Reducer 373
Axle (Carrier) 375
Axle (Planetary Gear) 376
Engine 378
Maintenance Table 378
Radiator Fin 379
Engine Cooling System 380
Maintenance Table 380
Coolant Filter 381
Transmission System 382
Maintenance Table 382
Transmission 382
Line Filter 385
Fuel System 386
Maintenance Table 386
Fuel tank 387
Engine Fuel Filter 388
Water Separator 389
Brake System 390
Maintenance Table 390
Brake Fluid Reservoir 390
Disc Brake Pad 391
Air Dryer 392
Parking Brake Pad 393
Tire, Wheel 395
Maintenance Table 395
Tire 395
Wheel Nut 397
Hydraulic System 398
Maintenance Table 399
Hydraulic Oil Tank 400
Return Filter (Front of Hydraulic Tank) 402
Line Filter (Steering, Slewing Pump Circuit) 402
Slewing System 404
Maintenance Table 404
Slewing Bearing Mounting Bolt 404
Electrical System 407
Maintenance Table 407
Replacing Fuses 407
Air Conditioner System 409
Maintenance Table 409
Condenser 409
Refrigerant Level 409
Refrigerant Piping Connection 410
Inside Air Filter 410
Outside Air Filter 410
V-belt 411
Periodic Replacement Part 411
Wire Rope 41 2
Replacing Wire Ropes 412
Handling Wire Ropes 419
EMERGENCY OPERATIONS 42 1
Action against Emergency 42 3
If Failure Occurs during Traveling on Road 423
If Stalled at Railroad Crossing 423
If Transmission Cannot Be Operated 424
If Engine Speed Does Not Increase 426
If Overheated 427
When Towed
(Vehicle with Emergency Steering Pump) 429
If Error Occurs in AML System 431
When Over-unwinding Cutout Function Hinders
Operation 432
If Boom Telescoping Is Not Possible 433
If Outrigger Status Is Not Detected 435
INFORMATION AND DATA 43 7
Conversion Tables 43 9
Major Specifications 44 0
Crane Specifications 440
Carrier Specifications 440
Overall Dimensions 441
Mass 442
Wire Rope 442
Other 442
Oils and Greases 44 3
Oil and Grease Table 443
Recommended Oils and Greases 444
Transportation of Crane 44 7
Checking Transportation Configuration 448
Binding Point 449
Service Data 450
Service Data 450