Tadano Hydraulic Truck Crane TL-200E-3 Operation and Maintenance Manual – PDF DOWNLOAD

Tadano Hydraulic Truck Crane TL-200E-3 Operation and Maintenance Manual - PDF DOWNLOAD

FILE DETAILS:

Tadano Hydraulic Truck Crane TL-200E-3 Operation and Maintenance Manual - PDF DOWNLOAD

Language : English
Pages :285
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Hydraulic Truck Crane TL-200E-3 Operation and Maintenance Manual - PDF DOWNLOAD

Safety A-1
Safety Rules A-3 Before Operation
A-4 Rules for Operation (Setting Outriggers)
A-13 Rules for Operation (General) A-15 Rules for
Operation (Weather) A-32 Rules for Operation (Power Lines, Radio
Waves) A-35 Rules for Operation (Special Operation) A-37 After Operation
A-38 Rules for Road Travel
A-39 Rules for inspection and Maintenance
A-41 Warning Labels A-54
Warning Labels-Location and Contents A-55 Contents
1
Preface 5
Servicing and Ordering Parts 6
Components 7
Layout Of Controls 8
Crane Operator's Cab8
Terminology10
[ OPERATION]
Crane Operation Procedure-Summary15
Preparatory Steps 15
During Operation 17
At the End of Operation 18
How to Read Performance Data Plate 19
Working Radius/ Lifting Height Chart 19
Total Rated Load Table 21
AML (Overload Prevention Device) 32
Configuration and Functions of the AML System35
Controls 39
Names and Functions of the AML Main Unit Parts 40
Registering Operational Status 47
AML Pre-operational Inspection 52
How to Use the Working Range Restriction Function 56
Display Alteration 60
Recovery from an Automatic Stop 61
Display and Disposition of Failure Messages 63
Disposition of System Troubles 67
Other Safety Devices68
Overwind Cutout Device 68
Front Jack Overload Warning Device 70
Accumulator Low Pressure Warning Device 71
External Warning Lamps (option) 72
Starting and Stopping the Engine 73
Controls 73
Pre-starting Checks 73
Starting the Engine 74
Stopping the Engine 76
Operating the PTO and Warming Up the Machine 77
Operating the PTO 77
Warming Up the Machine 78
Outriggers 79
Setting the Crane 79
Controls 80
Extending the Outriggers81
Level Adjustments86
Front Jack 88
Stowing the Outriggers89
Crane Operator's Cab 91
Opening and Closing the Door 91
Adjusting Seat Position 92
Adjusting Length of Control Levers 93
Acceleration94
Controls 94
Hoisting96
Controls 96
Hoisting Up and Down 97
Free-fall operation 100
Other Winch-related Controls and Devices 102
Telescoping the Boom 104
Controls 104
Extending and Retracting the Boom 104
Elevating the Boom108
Controls 108
Raising and Lowering the Boom 108
Swinging the Boom 110
Controls 110
Swinging the Boom110
Taking Out and Stowing the Main Hook Block 113
Taking Out Main Hook Block113
Stowing Main Hook Block 115
Reeving Wire Rope 117
Standard Number of Parts of Line 117
Reeving Procedure119
Single Top 122
Components122
Single Top Lift 123
Mounting the Single Top 124
Stowing the Single Top 127Jib 130
Components130
Jib Lift 131
Mounting the Jib 132
Changing the Jib Offset Angle 140
Stowing the Jib 143
Equipment Inside the Cab 151
Heater(option) 151
Cooler(option) 153
Other Equipment Inside the Cab 155
Equipment Outside the Cab 159
Oil Cooler(option) 159
Winch Drum Monitor Mirror (option)160
[ INSPECTION AND MAINTENANCE]
Inspection and Maintenance161
Pre-operational and Periodic Inspection 162
Safety Parts Requiring Regular Replacement 167
Greasing 168
Maintenance Table169
Greasing Chart 170
Gear Oil 171
Maintenance Table171
Winch Speed Reducer Oil Level Check 172
Winch Speed Reducer Oil Replacement172
Swing Speed Reducer Oil Replacement173
Hydraulic System174
Maintenance Table175
Oil Level Check (Hydraulic Oil Tank) 176
Oil Replacement (Hydraulic Oil Tank) 176
Oil Level Check (Oil Reservoir) 178
Oil Replacement (Oil Reservoir) 178
Return Filter Replacement (Hydraulic Oil Tank)
Air Breather Replacement (Hydraulic Oil Tank)179
Line Filter Replacement (Winch Clutch Circuit)
Line Filter Replacement (Winch Brake Circuit)
Line Filter Replacement (Automatic Stop Circuit)
Line Filter Replacement (Accumulator Circuit)
Swing System 181
Maintenance Table 181
Swing Brake Bleeding 181
Swing Bearing Mounting Bolt Check 182
Winch System 183
Maintenance Table 183
Winch Brake for Wear Check 184
Winch Brake Adjustment 185
Brake Cylinder 1 Bleeding 188
Brake Cylinder 2 Bleeding 189
Winch Clutch Circuit Bleeding 190
Winch Clutch Adjustment 192
Accelerator System 194
Maintenance Table 194
Accelerator Circuit Bleeding 194
Electrical System 196
Maintenance Table 196
Fuses Replacement 196
Wire Ropes 198
Proper Handling of Wire Ropes 198
Wire Rope Replacement 200
[INFORMATION AND DATA]
Conversion 207
Major Specifications 208
Crane Specifications 208
Overall Dimensions209
Mass 210
Relief Valve Pressure210
Wire Rope Specifications 211
Other 211
Oils and Greases 212
Oil and Grease Table212
Recommended Oils and Greases 214
Consumable Parts 217
Filters 217
Fuses 217

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