Tadano Rough Terrain Crane TR-100M-1 Operation & Maintenance Manual –  PDF DOWNLOAD

Tadano Rough Terrain Crane TR-100M-1 Operation & Maintenance Manual –  PDF DOWNLOAD

FILE DETAILS:

Tadano Rough Terrain Crane TR-100M-1 Operation & Maintenance Manual –  PDF DOWNLOAD

Language : English,Japanese
Pages :405
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Rough Terrain Crane TR-100M-1 Operation & Maintenance Manual –  PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning labels-Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Components 9
Layout of Controls 1 O
Travel Operation Controls 10
Crane Operation Controls 13
Others 16
Terminology 17
[TRAVELING]
Traveling Procedure 23
Preparatory Steps 23
Starting 26
Traveling 27
Stopping 28
Parking 29
Crane Operator’s Cab 30
Opening and Closing the Door 30
Opening and Closing the Windows 32
Adjusting the Seat Position 33
Stowing the Control Levers 34
Adjusting the Steering Wheel 35
How to Read the Instrument Panel 36
Meters and Gauges 36
Indicator Lamps 42
Central Alarm Display 45
Starting and Stopping the Engine 49
Controls 49
How to Use the Starter Switch 50
Pre-starting Checks 51
Starting the Engine 52
Stopping the Engine 55
Changing Drive Mode 56
Controls 56
Changing Drive Mode 56
Gearshift 59
Controls 59
Controlling the Gearshift 59
Changing the Gearshift Mode 63
Brakes 64
Controls 64
Foot Brake 65
Parking Brake 66
Exhaust Brake 67
Auxiliary Operating Brake 68
Steering 69
Controls 69
Changing Steering Mode 69
Reverse Steering 74
Lighting and Other Switches 76
Controls 76
Equipment Inside the Cab 80
Air Conditioner 80
Radio 81
Other Equipment Inside the Cab 86
Equipment Outside the Cab 89
How to Use the Air lnflator (Option) 89
Tire Chains (Option) 90
Emergency Procedures 91
How to Use Smoke Candle 92
If Shifting Gears is Impossible 93
Towing the Crane 95
[OPERATION]
Crane Operation Procedure – Summary 99
On-outrigger Operation 99
How to Read the Performance Data Plate 103
Load Radius/Lifting Height Chart 103
Rated Lifting Capacity Table 105
AML (Overload Prevention Device) 115
Configuration and Functions of the AML System 117
Controls 120
Messages and Recovery Operations 121
In the Event of AML Failure 124
How to Use the AML Unit 125
Component Names and Functions 125
Turning the AML On and Off 130
Selecting Operational Status 131
AML Pre-operational Inspection 136
How to Use the Working Range Limit Function 139
Other Safety Devices 143
Overwind Cutout Device 143
Low Accumulator Pressure Warning Device 145
External Warning Lamp (Option) 147
Operating the PTO and Warming Up the Machine 148
Operating the PTO 148
Warming Up the Machine 150
Spring Lock (Option) 151
Controls 151
Spring Lock 151
Outriggers 153
Setting the Crane 153
Controls 154
Extending the Outriggers 155
Level Adjustment 159
Stowing the Outriggers 161
Adjusting the Control Levers 163
Adjusting the Neutral Position of Control Levers 163
Adjusting the Lengths of Controls Levers 164
Hoisting 165
Controls (ISO layout) 165
Hoisting Up and Down 166
Free-fall Operation 169
Other Winch-related Controls and Devices 171
Telescoping the Boom 172
Controls (ISO Layout) 172
Extending and Retracting the Boom 172
Emergency Telescoping Procedure 175
Contents
3
Elevating the Boom 177
Controls (ISO Layout) 177
Raising and Lowering the Boom 177
Swinging the Boom 179
Controls 179
Swinging the Boom 179
On-Rubber Operation (without Outriggers) 181
With the Vehicle Stationary 181
Creeping with a Load on the Hook 183
Setting and Stowing the Hook Blocks 184
Setting the Hook Blocks 185
Stowing the Hook Blocks (“HOOK IN”) 186
Reeving Wire Rope 189
Standard Number of Parts of Line 189
Reeving Procedure 191
Single Top 194
Components 194
Single Top Lift 195
Jib 196
Components 196
Jib lift 196
Mounting the Jib 197
Changing the Jib Offset Angle 205
Stowing the Jib 207
Equipment inside the Cab 214
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 217
Pre-operational and Periodic Inspection 218
Crane 218
Carrier 224
Parts Requiring Periodic Replacement for Safety 235
Greasing 236
Maintenance Table 237
Greasing Chart 238
Greasing (Central Grease Supply Unit) 240
Gear Oils 243
Maintenance Table 243
Winch Speed Reducer Oil Level Check 244
Winch Speed Reducer Oil Replacement 244
Swing Speed Reducer Oil Level Check 246
Swing Speed Reducer Oil Replacement 246
Axle (Carrier) Oil Level Check 248
Axle (Carrier) Oil Replacement 248
Engine 250
Maintenance Table 250
Air Cleaner Check 251
Cleaning the Element 252
Element Replacement 253
Engine Cooling System 254
Maintenance Table 255
Coolant Level Check 255
Torque Converter System 256
Maintenance Table 256
Oil Level Check 257
Oil Replacement 257
Strainer Cleaning 259
Line Filter Element Replacement 260
Fuel System 261
Maintenance Table 261
Fuel Level Check 261
Brake System 262
Maintenance Table 263
Brake Fluid Level Check 264
Brake Fluid Replacement 264
Disk Brake Pad Wear Check 265
Air Dryer Function Check 268
Air Dryer Desiccating Agent Replacement 268
Tires and Wheels 269
Maintenance Table 269
Tire Air Pressure Check 270
Tire Wear Check 270
Tire Rotation 271
Wheel Lug Nut Looseness Check 273
Hydraulic System 274
Maintenance Table 275
Oil Level Check (Hydraulic Oil Tank) 276
Oil Replacement (Hydraulic Oil Tank) 276
Oil Level Check (Oil Reservoir) 279
Oil Replacement (Oil Reservoir) 279
Return Filter Replacement (Hydraulic Oil Tank)
280
Air Breather Replacement (Hydraulic Oil Tank)
281
Line Filter Replacement (Winch Clutch Circuit)
281
Line Filter Replacement (Automatic Stop Circuit)
282
Swing System 283
Maintenance Table 283
Swing Bearing Mounting Bolt Check 283
Winch System 284
Maintenance Table 284
Winch Brake Wear Check 285
Winch Brake Adjustment 286
Brake Cylinder CD Bleeding 288
Brake Cylinder (2) Bleeding 289
Winch Clutch Circuit Bleeding 291
Winch Clutch Adjustment 292
Electrical System 294
Maintenance Table 294
Fuse Replacement 294
Battery Electrolyte Check 298
Wire Rope 299
Proper Handling of Wire Ropes 299
Wire Rope Replacement 301
[INFORMATION DATA]
Conversion 309
Hand Signals 310
Major Specifications 313
Crane Specifications 313
Carrier Specifications 313
Overall Dimensions 314
Mass 315
Relief Valve Pressure 315
Wire Rope Specifications 316
Other 316
Oils and Greases 317
Table 317
Recommended Oils and Greases 319
Consumable Parts 322
Filters 322
Fuses 323

IMAGES PREVIEW OF THE MANUAL:

S.M 07/24