Tadano Rough Terrain Crane TR-600XL Operation Manual PDF

Tadano Rough Terrain Crane TR-600XL Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Rough Terrain Crane TR-600XL Operation Manual – PDF DOWNLOAD

Language : English
Pages :299
Downloadable : Yes
File Type : PDF

Model: TR-600XL-4
Serial No.: 545410–

TABLE OF CONTENTS:

Tadano Rough Terrain Crane TR-600XL Operation Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 10
Others 12
Terminology 13
[TRAVELING]
Traveling Procedure 15
Preparatory Steps 15
Starting 16
Traveling 17
Stopping 17
Parking 18
Crane Operator’s Cab 19
Opening and Closing the Door 19
Opening and Closing the Windows 20
Adjusting the Seat Position 20
Stowing the Lever Stands 21
Adjusting the Steering Wheel 22
How to Read the Instrument Panel 23
Meters and Gauges 23
Indicator Lamps 26
Starting and Stopping the Engine 30
Controls 30
How to Use the Starter Switch 30
Pre-starting Checks 31
Starting the Engine 31
Stopping the Engine 32
Changing Drive Mode 33
Controls 33
Changing Drive Mode 33
Changing Speed Range 35
Controls 35
Changing Speed Range 35
Brakes 38
Controls 38
Foot Brake 38
Parking Brake 39
Exhaust Brake 39
Steering 40
Controls 40
Changing Steering Mode 40
Lighting and Other Switches 43
Controls 43
Tires 46
Air pressure 46
Restriction on Continuous Driving 46
Air Conditioner (Option) 47
Components 48
How to Use 50
Error Display on the Display Panel 52
Equipment Inside the Cab 53
Controls 53
Equipment Outside the Cab 55
How to Use the Air Inflator (Option) 55
Emergency Procedures 56
If Trouble Occurs 56
If the Engine Stops while Traveling 56
If Shifting Gears is Impossible 57
Towing the Crane 59
[OPERATION]
Crane Operation Procedure – Summary 61
How to Read the Performance Data Plate 64
Load Radius/Lifting Height Chart 64
Rated Lifting Capacity Table 65
Reduced Lifting Capacity from Rated Lifting
Capacities 65
Load Moment Indicator (AML) 73
Configuration and Functions of the Load Moment
Indicator System 75
Contents
Contents 1 Contents
Controls 79
Names and Functions of Load Moment Indicator
Main Unit Parts 80
Selecting Operational Status 86
Load Moment Indicator Pre-operational Inspection
91
How to Use the Working Range Limit Function
92
Display Alteration 96
Recovery from a Stop 97
Display and Disposition of Failure Messages 100
Disposition of System Trouble 102
Other Safety Devices 103
Anti-twoblock Device 103
External Warning Lamps (Option) 104
Operating the PTO and Warming Up the Machine
105
Operating the PTO 105
Warming Up the Machine 106
Outriggers 107
Setting the Crane 107
Controls 107
Extending the Outriggers 108
Level Adjustment 111
Stowing the Outriggers 112
Adjusting Control Levers 113
Adjusting Position of the Lever Stands 113
Stowing the Lever Stands 114
Hoisting (for 2M2D Specification) 115
Controls 115
Hoisting Up and Down 116
Other Winch-related Controls and Devices 117
Telescoping the Boom (for 2M2D Specification)
118
Controls 118
Extending and Retracting the Boom 119
Emergency Telescoping Procedure 121
Elevating the Boom 122
Controls 122
Raising and Lowering the Boom 122
Elevation Slow Stop 123
Swinging the Boom 124
Controls 124
Swinging the Boom 125
Swing Stop 127
On-rubber Operation 128
Stationary 128
Traveling with a Load Lifted 130
Removing and Stowing the Main Hook Block 131
Removing the Main Hook Block 131
Stowing the Main Hook Block 132
Reeving Wire Rope 133
Standard Number of Parts of line 133
Reeving Procedure 135
Single Top (Option) 137
Components 137
Single Top Lift 138
Mounting the Single Top 138
Stowing the Single Top 142
Jib 144
Components 144
Jib Lift 145
Mounting the Base Jib 147
Mounting the Base Jib and Top Jib 154
Changing the Jib Offset Angle 161
Stowing the Base Jib 164
Stowing the Base Jib and Top Jib 169
Dismounting the Jib 172
Mounting the jib 173
Equipment Inside the Cab 174
Components 174
Equipment Outside the Cab 176
Winch Drum Monitor Mirror (Option) 176
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 177
Pre-Operational and Periodic Inspection 178
Regular Replacement of Safety Parts 183
Greasing 184
Maintenance Table 184
Greasing Chart 185
Gear Oil 188
Maintenance Table 188
Winch Speed Reducer Oil Level Check 189
Winch Speed Reducer Oil Replacement 189
Swing Speed Reducer Oil Level Check 190
Swing Speed Reducer Oil Replacement 190
Axle (Carrier Axle) Oil Level Check 191
Axle (Carrier Axle) Oil Replacement 191
Axle (Planetary Gear) Oil Level Check 192
Axle (Planetary Gear) Oil Replacement 192
Engine 193
Maintenance Table 193
Air Cleaner Check 193
Contents 2
Element Cleaning 193
Element Replacement 195
Engine Cooling System 196
Maintenance Table 196
Cooling Water Level Check 196
Torque Converter System 197
Maintenance Table 197
Oil Level Check 197
Oil Replacement 197
Strainer Cleaning 199
Line Filter Element Replacement 199
Fuel System 200
Maintenance Table 200
Fuel Tank Level Check 200
Water Separator Water Level Check 200
Brake System 201
Maintenance Table 201
Brake Fluid Level Check 202
Brake Fluid Replacement 202
Disc Brake Pad Wear Check 202
Air Dryer Function Check 203
Air Dryer Desiccating Agent Replacement 203
Parking Brake Pad Clearance Adjustment 204
Axle System 205
Maintenance Table 205
Suspension Lock Cylinder Bleeding 205
Tires and Wheels 206
Maintenance Table 206
Tire Wear Check 206
Tire Replacement 206
Loose Wheels Lug Nut Check 207
Hydraulic System 208
Maintenance Table 208
Oil Level Check (Hydraulic Oil Tank) 209
Oil Replacement (Hydraulic Oil Tank) 209
Return Filter Replacement (Hydraulic Oil Tank)
210
Return Filter Replacement 211
Air Breather Replacement (Hydraulic Oil Tank)
211
Line Filter Cleaning (Outrigger Circuit) 212
Line Filter Replacement (Automatic Stop Circuit)
212
Line Filter Replacement (Steering Circuit) 212
Line Filter Replacement (Return Circuit) 212
Line Filter Replacement (Steering /Axle Lock Circuit)
212
Swing System 213
Maintenance Table 213
Swing Bearing Mounting Bolt Check 213
Electrical System 214
Maintenance Table 214
Fuse Replacement 214
Battery Electrolyte Check 216
Air Conditioner (Option) 217
Maintenance Table 217
Condenser Check and Cleaning 217
Refrigerant Level Check 217
Refrigerant Piping Connection Check 218
Inside Air Filter Check and Cleaning 218
Outside Air Filter Replacement 218
V-belt Check 219
Parts Recommended Regular Replacement 219
Wire Ropes 220
Proper Handling of Wire Ropes 220
Wire Rope Replacement 221
[INFORMATION AND DATA]
Major Specifications 225
Conversion Table 225
Crane Specifications 227
Carrier Specifications 228
Overall Dimensions 229
Mass 230
Relief Valve Pressure 230
Wire Rope Specifications 230
Other 230
Oils and Greases 231
Table 231
Recommended Oils and Greases 232
Consumable Parts 234
Filters 234
Fuses 234
Hand Signals 235
Contents

IMAGES PREVIEW OF THE MANUAL:

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