Tadano RTF200-6 Carrier Operation Manual – PDF

Tadano RTF200-6 Carrier Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano RTF200-6 Carrier Operation Manual – PDF DOWNLOAD

Language : English
Pages : 121
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Tadano RTF200-6 Carrier Operation Manual – PDF DOWNLOAD

PREFACE
Operating Manual 1
Operation and Maintenance 1
Handling 2
SAFETY PROVISIONS
1 Instructions how to avoid damage 3
1 1 Applications planning 3
1 2 Instructions for mobile cranes traveling on public roads and streets 3
1 3 Steps to be taken prior to crane operation 4
1 4 Instructions for crane operation 4
1 5 Prevention of damage due to maintenance faults 5
1 6 Instructions for the crane operator 5
PART A) TECHNICAL DETAILS
1 General technical details A-1
1 1 Dimensions and weights A-1
1 2 Speeds, gradabilities and tractive efforts A-3
2 Technical details of components A-4
2 1 Engine A-4
2 2 Gearbox A-4
2 3 Axles A-s·
2 4 Axle suspension A-6
2 5 Power transmission A-6
2 6 Wheels and tires A-7
2 7 Brakes system A-7
2 8 Steering system A-8
2 9 Electrical equipment A-8
2 1 O Instruments A-9
2 11 Driver’s cab A-9
2 12 Heating system A-9
2 13 Frame A-9
2 14 Outriggers A-9
2 15 Fuel system A-1 O
2 16 Standard equipment A-1 o
PART B) OPERA TING INSTRUCTIONS
1 General Instructions concerning operation of the vehicle 8-0
2 Control elements In th driver’s cab 8-1
2 1 Explanation – Control elements B-1
2 2 Adjustment of driver’s seat B-2
2 3 Adjustment of steering wheel’s angle of inclination and vertical position B-2
3 How to put the crane carrier Into operation 8-3
3 1 Steps to be taken and checks to be made prior to start-up B-3
3 2 Operation of the electrical equipment of the chassis B-4
3 3 Starting the engine B-7
3 4 Monitoring the indicafing, pilot and waming lamps as well as the instruments
while the engine is running B-8
3 5 Suspension B-13
4 Instructions for driving In the crane carrier 8-20
4 1 Gearshift and driving operation B-20
5 (Omitted)
6 Operation in winter 8-28
6 1 Engine B-28
6 2 Gearbox B-30
6 3 Wanning up the hydraulic oil or changing the oil type in winter B-30
6 4 Batteries B-30
6 5 Engine-fed warm water heating system B-32
6 6 Mirror heating B-32
6 7 Adjustable air vents B-32
6 8 Windshield washing system B-32
6 9 Air condition B-33
7 Dashboard 8-34
7 1 Indicating, pilot and warning lamps B-34
7 2 Miscellaneous B-34
7 3 Instruments B-34
7 4 Switches, rocker switches (WS), rocker tip switches (WT) B-34
8 Control panel for mode control
PART C) SERVICE AND MAINTENANCE
1 General Instructions concerning Service and Maintenance C-1
1 1 Instructions and steps to be taken prior to any servicing and
maintenance operation C-1
1 2 After having finished service and maintenance works C-2
1 3 Electric welding works C-2
1 4 Inspection of screw couplings C-2
1 5 Tightening torques of screws and bolts C-3
2 Engine C-4
2 1 Inspection of cooling agent in the compensating tank C-4
2 2 Air cleaner C-5
3 Allison Powershlft Gearbox, Model CLBT 755 C-8
3 1 Oil level inspection C-8
3 2 Oilchange – replacement of oil filters C-9
4 Steyr Drop Box 1600 C-12
4 1 Oil level inspection C-12
4 2 Oilchange C-12
5 Steyr Transfer Box VG 2000 C-13
5 1 Oil level inspection C-13
5 2 Oilchange C-13
6 Pump Transfer Box Technodrive AM 216 8 C-14
6 1 Oil level inspection C-14
6 2 Oilchange C-14
7 Axles (make KESSLER) C-15
7 1 Oil level inspection in the axle drive assemblies of the driven steering
axles, and in the planetary gears C-15
7 2 Oilchange in the axle drive assemblies and planetary gears C-15
7 3 Oil level inspection in inter-axle differential at the 4th axle C-16
7 4 Oilchange in inter-axle differential at the 4th axle C-16
7 5 General visual and functional check C-16
7 6 Grease filling in the wheel hubs C-17
7 7 Check axial play of steering axle bearings and planetary bearings; check
wheel bearing backlash; check spur gear supporting bolts C-17
7 8 Check screws and bolts at axles for tight fit; check axle fastening, steering
levers, thrust rod fastening etc C-17
7 9 Preservation of axle and planetary drive assemblies C-17
8 Propeller shafts C-18
8 1 Greasing of propeller shafts C-18
8 2 Inspection of backlash of propeller shafts C-18
8 3 Noise test of propeller shafts C-18
9 Cleaning and inspection of the breathers at the gearbox and the
driven steering axles C-19
10 Hydraulic system of chassis C-20
10 1 Hydraulic oil level inspection C-20
10 2 Replacement of filter cartridges C-20
10 3 Replacement of ventilation filter C-21
10 4 Oilchange in hydraulic oil tank C-21
10 5 Hydraulic system of steering assembly C-22
10 6 Hydraulic system of suspension C-23
10 7 Maintenance instructions for hydraulic cylinders or components C-24
10 8 Pressure check in hydraulic system C-24
11 Brakes system C-25
11 1 Drainage valves C-25
11 2 Air drier C-25
11 3 Pressure governor with tire inflater socket C-26
11 4 Brake cylinders C-27
11 5 Inspection of wheel brakes C-28
11 6 Wheel brakes – maintenance C-29
11 7 Test connectors for inspection of the compressed air brake system C-30
12 Electrical equipment c-31
12 1 Batteries C-31
12 2 Three-phase generator C-32
12 3 Starter C-32
12 4 Lamps and lights C-32
12 5 Fuses arrangement in the chassis C-33
12 6 Relay arrangement in the chassis C-34
13 Wheels and tires C-36
13 1 Measures to be taken to avoid accidents caused by the wheels C-36
13 2 Check wheel nuts at disc wheel for tight fit C-36
13 3 Tightening torque of wheel nuts (with thrust plate) C-36
13 4 Tire pressure C-36
13 5 Replacement of a disc wheel C-37
13 6 Change of wheels because of wear of tires
14 Fully automatic centralized grease lubricating system C-38
14 1 Method of operation of the system C-38
14 2 Pump unit with tank C-38
14 3 Setting the dead times on the control unit C-38
14 4 Malfunction indicator and functional check C-39
14 5 Maintenance C-39
15 Air condition C-40
15 1 Functional check of air condition C-40
15 2 Cleaning the air condition condenser C-40
15 3 Checking the evaporator with blower fan C-40
15 4 Checking Vee belt of air conditioner compressor C-40
16 Maintenance schedule- chassis C-41
16 1 Engine C-41
16 2 Air cleaner C-41
16 3 Allison Powershift Gearbox, Model CLBT 755 C-42
16 4 Steyr Drop Box, Model 1600 C-43
16 5 Steyr Transfer Box, Model VG 2000 C-43
16 6 Pump Transfer Box, Technodrive, Model AM 216 B C-43
16 7 Axles C-44
16 8 Propeller shafts C-45
16 9 Breathers C-45
16 1 o Hydraulic system C-45
16 11 Steering system C-46
16 12 Hydraulic system of suspension C-47
16 13 Brake system -·········· ·········· C-48
16 14 Electrical equipment C-50
16 15 Wheels and tires C-50
16 16 Fully automatic centralized lubricating system C-51
16 17 Air condition C-51
17 OIi sorts, filling capacities (recommended oil sorts) C 02
18 Lubricating greases (recommended oil sorts) C-55
18 1 Centralized lubricating system C-55
19 Inspection and cleaning diagram C-66
20 OU level Inspection and ollchange diagram C-o7
21 Lubricating schedule – Nipple greasing points C-58