Tadano TR-150XL-4 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano TR-150XL-4 Rough Terrain Crane Operation & Maintenance Manual FD0806 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-150XL-4 Rough Terrain Crane Operation & Maintenance Manual FD0806 – PDF DOWNLOAD

Language : English
Pages : 249
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-150XL-4 Rough Terrain Crane Operation & Maintenance Manual FD0806 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Components 6
Layout of Controls 7
Travel Operation Controls 7
Crane Operation Controls 9
Others 11
Terminology 13
[TRAVELING]
Traveling Procedure 15
Preparatory Steps 15
Starting 16
Traveling 17
Stopping 17
Parking 18
Crane Operator’s Cab 19
Opening and Closing the Door 19
Opening and Closing the Windows 20
Adjusting the Seat Position 20
Stowing the Lever Stands 21
Adjusting the Steering Wheel 21
How to Read the Instrument Panel 22
Meters and Gauges 22
Indicator Lamps 25
Starting and Stopping the Engine 29
Controls 29
How to Use the Starter Switch 29
Pre-starting Checks 30
Starting the Engine 30
Stopping the Engine 32
Changing Drive Mode 33
Controls 33
Changing Drive Mode 33
Changing Speed Range 35
Controls 35
Changing Speed Range 35
Brakes 38
Controls 38
Foot Brake 38
Parking Brake 39
Exhaust Brake 39
Steering 40
Controls 40
Changing Steering Mode 40
Lighting and Other Switches 43
Controls 43
Tires 46
Air pressure 46
Equipment Inside the Cab 47
Controls 47
Air Conditioner 48
Other Equipment Inside the Cab 51
Equipment Outside the Cab 52
How to Use the Air Inflator (Option) 52
Emergency Procedures 53
If Trouble Occurs 53
If the Engine Stops while Traveling 53
If Shifting Gears is Impossible 54
If the Engine cannot be Stopped 55
Towing the Crane 56
[OPERATION]
Crane Operation Procedure – Summary 57
On-Outrigger Operation 57
How to Read the Performance Data Plate 60
Load Radius/Lifting Height Chart 60
Rated Lifting Capacity Table 61
Contents
T058420E
1 Contents Contents TR-150XL-4/O1(U)-1E
Load Moment Indicator (AML) 68
Configuration and Functions of the Load Moment
Indicator System 69
Controls 72
Names and Functions of Load Moment Indicator
Main Unit Parts 73
Selecting Operational Status 79
Load Moment Indicator Pre-operational Inspection
82
How to Use the Working Range Limit Function
83
Display Alteration 87
Recovery from a Stop 88
Abonrmality Messages and Recovering Operations
91
In the Event of a System Failure 93
Other Safety Devices 95
Anti-twoblock Device 95
External Warning Lamps 96
Suspension Lock 97
Controls 97
Suspension Lock 97
Operating the PTO and Warming Up the Machine
99
Operating the PTO 99
Warming Up the Machine 100
Outriggers 101
Setting the Crane 101
Controls 101
Extending the Outriggers 102
Level Adjustment 105
Stowing the Outriggers 106
Adjusting Control Levers 107
Adjusting the Neutral Position of Control Levers
107
Adjusting the Length of Control Levers 107
Hoisting 108
Controls 108
Hoisting Up and Down 109
Telescoping the Boom 110
Controls 110
Extending and Retracting the Boom 111
Emergency Telescoping Procedure 113
Elevating the Boom 114
Controls 114
Raising and Lowering the Boom 115
Elevation Slow Stop 116
Swinging the Boom 117
Controls 117
Swinging the Boom 118
Swing Stop 119
On-rubber Operation 120
Stationary 120
Traveling with a Load Lifted 121
Unstowing and Stowing the Main Hook Block 123
Unstowing the Main Hook Block 123
Stowing the Main Hook Block 123
Reeving Wire Rope 125
Standard Number of Parts of line 125
Reeving Procedure 126
Equipment Inside the Cab 127
Components 127
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 129
Pre-Operational and Periodic Inspection 130
Safety Parts Requiring Regular Replacement 135
Greasing 136
Maintenance Table 136
Greasing Chart 137
Gear Oil 140
Maintenance Table 140
Winch Speed Reducer Oil Level Check 141
Winch Speed Reducer Oil Replacement 141
Swing Speed Reducer Oil Level Check 142
Swing Speed Reducer Oil Replacement 142
Axle (Carrier Axle) Oil Level Check 143
Axle (Carrier Axle) Oil Replacement 143
Engine 144
Maintenance Table 144
Air Cleaner Check 145
Element Cleaning 145
Element Replacement 146
Engine Cooling System 147
Maintenance Table 148
Cooling Water Level Check 148
T058420E
Contents 2 Contents
Torque Converter System 149
Maintenance Table 149
Oil Level Check 150
Oil Replacement 150
Strainer Cleaning 152
Line Filter Element Replacement 152
Fuel System 153
Maintenance Table 153
Fuel Tank Level Check 153
Water Separator Draining 153
Brake System 154
Maintenance Table 154
Brake Fluid Level Check 155
Brake Fluid Replacement 155
Disc Brake Pad Wear Check 155
Air Dryer Function Check 156
Air Dryer Desiccating Agent Replacement 156
Parking Brake Pad Clearance Adjustment 156
Tires and Wheels 157
Maintenance Table 157
The Air Pressure Check 157
Tire Wear Check 157
Tire Rotation 157
Wheel Lug Nut Looseness Check 158
Hydraulic System 159
Maintenance Table 159
Oil Level Check (Hydraulic Oil Tank) 160
Oil Replacement (Hydraulic Oil Tank) 160
Return Filter Replacement (Hydraulic Oil Tank)
161
Return Filter Replacement 162
Air Breather Replacement (Hydraulic Oil Tank)
162
Line Filter Replacement (Automatic Stop Circuit)
162
Line Filter Replacement (Winch brake Circuit)
163
Swing System 164
Maintenance Table 164
Swing Bearing Mounting Bolt Check 164
Winch System 165
Winch Brake Wear Check 165
Winch Brake Adjustment 165
Brake Cylinder Bleeding 166
Electrical System 167
Maintenance Table 167
Fuse Replacement 167
Battery Electrolyte Check 169
Air Conditioner 170
Maintenance Table 170
Condenser Check and Cleaning 170
Refrigerant Level Check 170
Refrigerant Piping Connection Check 171
Air Filter Replacement 171
V-belt Check 171
Periodical Part Replacement 172
Wire Ropes 173
Proper Handling of Wire Ropes 173
Wire Rope Replacement 174
[INFORMATION AND DATA]
Major Specifications 179
Conversion Table 179
Crane Specifications 181
Carrier Specifications 181
Overall Dimensions 182
Relief Valve Pressure 183
Wire Rope Specifications 183
Other 183
Oils and Greases 184
Table 184
Recommended Oils and Greases 185
Consumable Parts 187
Filters 187
Fuses 187
Hand Signals 188