Tadano TR-200EXC-3 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano TR-200EXC-3 Rough Terrain Crane Operation & Maintenance Manual 555290 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-200EXC-3 Rough Terrain Crane Operation & Maintenance Manual 555290 – PDF DOWNLOAD

Language : English & Chinese
Pages : 417
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-200EXC-3 Rough Terrain Crane Operation & Maintenance Manual 555290 – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Components 9
Layout of Controls 1 0
Travel Operation Controls 10
Crane Operation Controls 14
Others 18
Terminology 20
[TRAVELING]
Traveling Procedure 25
Preparatory Steps 25
Starting 28
Traveling 29
Stopping 30
Parking 31
Crane Operator’s Cab 32
Opening and Closing the Door 33
Opening and Closing the Windows 35
Adjusting the Seat Position 36
Control Levers Stowing 37
Adjusting the Steering Wheel 38
How to Read the Instrument Panel 39
Meters and Gauges 39
Indicator Lamps 45
Central Alarm Display 48
Starting and Stopping the Engine 52
Controls 52
How to Use the Starter Switch 52
Pre-starting Checks 53
Starting the Engine 54
Stopping the Engine 56
Changing Drive Mode 57
Controls 57
Changing Drive Mode 57
Changing Speed Range 60
Controls 60
Changing Speed Range 60
Changing the Gearshift Mode 64
Brakes 65
Controls 65
Foot Brake 65
Parking Brake 66
Exhaust Brake 67
Auxiliary Brake 68
Retarder 69
Steering 71
Controls 71
Changing Steering Mode 71
Reverse Steering (Option) 76
Lighting and Other Switches 78
Controls 78
Equipment Inside the Cab 82
Control 82
Air conditioner 83
Others 84
Equipment Outside the Cab 88
How to Use the Air lnflator (Option) 88
Tire Chains(Option) 89
Emergency Procedures 90
If Trouble Occurs 90
If the Engine Stops while Traveling 91
If Shifting Gears is Impossible 92
Towing the Crane 96
[CRANE OPERATION]
Crane Operation Procedure – Summary 99
On-outrigger Operation 99
How to Read the Performance Data Plate 104
Load Radius/Lifting Height Chart 104
Rated Lifting Capacity Table 106
AML (Overload prevention device) 116
Configuration and Functions of the AML System 119
Controls 124
Names and Functions of AML Main Unit Parts 125
Selecting Operational Status 133
AML Pre-operational Inspection 138
How to Use the Working Range Limit Function 142
Display Alteration 148
Recovery from a Stop 149
Display and Disposition of Failure Messages 152
Disposition of System Trouble 155
Other Safety Devices 156
Overwind Cutout Device 156
Gate Switch 157
Low Accumulator Pressure Warning Device 158
External Warning Lamps (Option) 159
Over-Unwinding Cutout Device (Option) 160
Operating the PTO and Warming Up the Machine 161
Operating the PTO 161
Warming Up the Machine 164
Spring Lock 165
Controls 165
Spring Lock 165
Outriggers 167
Setting the Crane 167
Controls 168
Extending the Outriggers 169
Level Adjustment 173
Stowing the Outriggers 175
Adjusting Control Levers 177
Adjusting Neutral Position of Levers 177
Adjusting the Length of Control Levers 178
Hoisting 179
Controls (ISO recommended layout) 179
Hoisting Up and Down 180
Other Winch -related Control and Devices 182
Telescoping the Boom 183
Controls (ISO recommended layout) 183
Extending and Retracting the Boom 183
Emergency Telescoping Procedure 187
Elevating the Boom 189
Controls (ISO recommended layout) 189
Raising and Lowering the Boom 190
Swinging the Boom 192
Controls (ISO recommended layout) 192
Swinging the Boom 192
Other Swing-related Controls and Devices 195
On-rubber Operation
197
Stationary 197
Traveling with a Load Lifted 200
Setting and Stowing the Hook Blocks 201
Setting the Hook Blocks 202
Stowing the Hook Blocks(“HOOK IN”) 203
Reeving Wire Rope 206
Standard Number of Parts of line 206
Reeving Procedure 208
Single Top 210
Components 210
Single Top Lift 211
Jib 212
Components 212
Jib Lift 213
Mounting the jib 214
Changing the jib Offset Angle 221
Stowing the Jib 223
Equipment Inside the Cab 229
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 233
Pre-Operational and Periodic Inspection 234
Safety Parts Requiring Regular Replacement 244
Greasing 245
Maintenance Table 246
Greasing Chart 247
Lubrication (Central Lubricating Unit) 249
Gear Oil 252
Maintenance Table 252
Winch Speed Reducer Oil Level Check 253
Winch Speed Reducer Oil Replacement 253
Swing Speed Reducer Oil Level Check 255
Swing Speed Reducer Oil Replacement 255
Axle (Carrier Axle) Oil Level Check 257
Axle (Carrier Axle) Oil Replacement 257
Axle (Planetary Gear) Oil Level Check 259
Axle (Planetary Gear) Oil Replacement
………….. 259
Engine 261
Maintenance Table 261
Air Cleaner Check 262
Element Cleaning 263
Element Replacement 265
Engine Cooling System 266
Maintenance Table 267
Cooling Water Level Check 267
Torque Converter System 268
Maintenance Table 268
Oil Level Check 269
Oil Replacement 269
Strainer Cleaning 272
Line filter Element Replacement 273
Fuel System 27 4
Maintenance Table 274
Fuel Tank Level Check 275
Brake System 276
Maintenance Table 276
Brake Fluid Level Check 277
Brake Fluid Replacement 277
Disc Brake Pad Wear Check 278
Air Dryer Function Check 280
Air Dryer Desiccating Agent Replacement 280
Tires and Wheels 281
Maintenance Table 281
Tire Air Pressure Check 282
Tire Wear Check 282
Tire Rotation 283
Loose Wheel Lug Nut Check 285
Hydraulic System 286
Maintenance Table 287
Oil Level Check (Hydraulic Oil Tank) 288
Oil Replacement (Hydraulic Oil Tank) 288
Return Filter (Hydraulic Oil Tank) 291
Return Filter 292
Line Filter (Outrigger Circuit) 293
Air Breather (Hydraulic Oil Tank) 294
Line Filter (Automatic Stop Circuit) 294
Line Filter (Steering Circuit) 294
Swing System 295
Maintenance Table 295
Swing Bearing Mounting Bolt Check 295
Winch System 296
Maintenance Table 296
Winch Brake Wear Check 297
Winch Brake Adjustment 298
Bleeding Brake Cylinder 301
Electrical System 302
Maintenance Table 302
Fuse Replacement 302
Battery Electrolyte Check 305
Wire Ropes 306
Proper Handling of Wire Ropes 306
Wire Rope Replacement 308
[INFORMATION AND DATA]
Conversion 315
Major Specifications 316
Crane Specifications 316
Carrier Specifications 317
Overall Dimensions 318
Mass 319
Relief Valve Pressure 319
Wire Rope Specifications 320
Others 320
Oils and Greases 321
Table 321
Recommended Oils and Greases 323
Consumable Parts 328
Filters 328
Fuses 329