Tadano TR-250EX-3 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano TR-250EX-3 Rough Terrain Crane Operation & Maintenance Manual JB0001 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-250EX-3 Rough Terrain Crane Operation & Maintenance Manual JB0001 – PDF DOWNLOAD

Language : English & Japanese
Pages : 393
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-250EX-3 Rough Terrain Crane Operation & Maintenance Manual JB0001 – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Directional Terms 9
Components 11
Layout of Controls 12
Travel Operation Controls 12
Crane Operation Controls 14
Others 16
Terminology 17
[TRAVELING]
Traveling Procedure 23
Preparatory Steps 23
Starting 27
Traveling 28
Stopping 29
Parking 30
Crane Operator’s Cab 31
Opening and Closing the Door 31
Opening and Closing the Windows 33
Adjusting the Seat Position 34
Control Levers Stowing 35
Adjusting the Steering Wheel 36
How to Read the Instrument Panel 37
Meters and Gauges 37
Indicator Lamps 41
Starting and Stopping the Engine 46
Controls 46
How to Use the Starter Switch 46
Pre-starting Checks 47
Starting the Engine 48
Stopping the Engine 50
Changing Drive Mode 51
Controls 51
Changing Drive Mode 51
Changing Speed Range 54
Controls 54
Changing Speed Range 54
Brakes 58
Controls 58
Foot Brake 58
Parking Brake 59
Exhaust Brake 60
Steering 61
Controls 61
Changing Steering Mode 62
Reverse Steering (Option) 67
Lighting and Other Switches 69
Controls 69
Equipment Inside the Cab 73
Controls 73
Heater (Option) 74
Equipment Inside the Cab 75
Equipment Outside the Cab 78
How to Use the Air Inflator (Option) 78
Emergency Procedures 80
If Trouble Occurs 80
If the Engine Stops while Traveling 81
If the Engine does Not Stop 81
If Shifting Gears is Impossible 82
Towing the Crane 85
[CRANE OPERATION]
Crane Operation Procedure – Summary 89
On-outrigger Operation 89
How to Read the Performance Data Plate 94
Load Radius/Lifting Height Chart 94
Rated Lifting Capacity Table 96
AML (Overload prevention device) 107
Configuration and Functions of the AML System 110
Controls 114
Names and Functions of AML Main Unit Parts 116
Selecting Operational Status 124
AML Pre-operational Inspection 129
How to Use the Working Range Limit Function 131
Display Alteration 136
Recovery from a Stop 137
Display and Disposition of Failure Messages 140
Disposition of System Trouble 143
Other Safety Devices 144
Overwind Cutout Device 144
External Warning Lamps (Option) 146
Operating the PTO and Warming Up the Machine 147
Operating the PTO 147
Warming Up the Machine 148
Spring Lock 149
Controls 149
Spring Lock 149
Outriggers 151
Setting the Crane 151
Controls 152
Extending the Outriggers 153
Level Adjustment 157
Stowing the Outriggers 159
Adjusting Control Levers 162
Adjusting Neutral Position of Levers 162
Adjusting Length of Control Levers 164
Hoisting 165
Controls (ISO recommended layout) 165
Hoisting Up and Down 165
Other Winch-related Control and Devices 167
Telescoping the Boom 168
Controls (ISO recommended layout) 168
Extending and Retracting the Boom 169
Emergency Telescoping Procedure 172
Elevating the Boom 173
Controls (ISO recommended layout) 173
Raising and Lowering the Boom 173
Swinging the Boom 175
Controls (ISO recommended layout) 175
Swinging the Boom 176
On-rubber Operation
179
Stationary 179
Traveling with a Load Lifted 182
Removing and Stowing the Main Hook Block 183
Removing the Main Hook Block 184
Stowing the Main Hook Block 185
Removing the Main Hook Block (On-the-deck-stowing:
Option) 186
Stowing the Main Hook Block (On-the-deck-stowing:
Option) 187
Reeving Wire Rope 188
Standard Number of Parts of line 188
Reeving Procedure 190
Single Top 193
Components 193
Single Top Lift 194
Mounting the Single Top 195
Stowing the Single Top 198
Jib 201
Components 201
Jib Lift 202
Mounting the jib 204
Changing the jib Offset Angle 210
Stowing the Jib 212
Equipment Inside the Cab 218
Equipment Outside the Cab 220
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 221
Pre-Operational and Periodic Inspection 222
Safety Parts Requiring Regular Replacement 232
Greasing 233
Maintenance Table 234
Greasing Chart 236
Gear Oil 238
Maintenance Table 238
Winch Speed Reducer Oil Level Check 239
Winch Speed Reducer Oil Replacement 239
Swing Speed Reducer Oil Level Check 241
Swing Speed Reducer Oil Replacement 241
Axle (Carrier Axle) Oil Level Check 243
Axle (Carrier Axle) Oil Replacement 243
Axle (Planetary Gear) Oil Level Check 245
Axle (Planetary Gear) Oil Replacement
245
Engine 247
Maintenance Table 247
Air Cleaner Check 248
Element Cleaning 249
Element Replacement 251
Engine Cooling System 252
Maintenance Table 253
Cooling Water Level Check 253
Torque Converter System 254
Maintenance Table 254
Oil Level Check 255
Oil Replacement 255
Strainer Cleaning 258
Line filter Element Replacement 259
Fuel System 260
Maintenance Table 260
Fuel Tank Level Check 261
Water Separator Water Level Check 261
Brake System 262
Maintenance Table 262
Brake Fluid Level Check 263
Brake Fluid Replacement 263
Disc Brake Pad Wear Check 264
Air Dryer Function Check 266
Air Dryer Desiccating Agent Replacement 266
Parking Brake Pad Clearance Adjustment
267
Tires and Wheels 269
Maintenance Table 269
Tire Wear Check 269
Tire Replacement 270
Loose Wheel Lug Nut Check 272
Hydraulic System 273
Maintenance Table 274
Oil Level Check (Hydraulic Oil Tank) 275
Oil Replacement (Hydraulic Oil Tank) 275
Return Filter (Hydraulic Oil Tank) 278
Air Breather (Hydraulic Oil Tank) 279
Line Filter (Automatic Stop Circuit) 279
Line Filter (Steering Circuit) 280
Line Filter (Winch Brake Circuit) 280
Swing System 281
Maintenance Table 281
Swing Bearing Mounting Bolt Check 281
Electrical System 282
Maintenance Table 282
Fuse Replacement 282
Battery Electrolyte Check 284
Wire Ropes 285
Proper Handling of Wire Ropes 285
Wire Rope Replacement 287
[INFORMATION AND DATA]
Conversion 295
Major Specifications 296
Crane Specifications 296
Carrier Specifications 297
Overall Dimensions 298
Mass 299
Relief Valve Pressure 299
Wire Rope Specifications 300
Others 300
Oils and Greases 301
Table 301
Recommended Oils and Greases 303
Consumable Parts 308
Filters 308
Fuses 309