Tadano TR-300EX-3 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano TR-300EX-3 Rough Terrain Crane Operation & Maintenance Manual 560647 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-300EX-3 Rough Terrain Crane Operation & Maintenance Manual 560647 – PDF DOWNLOAD

Language : English & Japanese
Pages : 403
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-300EX-3 Rough Terrain Crane Operation & Maintenance Manual 560647 – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Directional Terms 9
Components 11
Layout of Controls 12
Travel Operation Controls 12
Crane Operation Controls 14
Others 16
Terminology 17
[TRAVELING]
Traveling Procedure 23
Preparatory Steps 23
Starting 27
Traveling 28
Stopping 29
Parking 30
Crane Operator’s Cab 31
Opening and Closing the Door 31
Opening and Closing the Windows 33
Adjusting the Seat Position 34
Control Levers Stowing 35
Adjusting the Steering Wheel 36
How to Read the Instrument Panel 37
Meters and Gauges 37
Indicator Lamps 41
Starting and Stopping the Engine 46
Controls 46
How to Use the Starter Switch 46
Pre-starting Checks 47
Starting the Engine 48
Stopping the Engine 50
Changing Drive Mode 51
Controls 51
Changing Drive Mode 51
Changing Speed Range 54
Controls 54
Changing Speed Range 54
Brakes 58
Controls 58
Foot Brake 58
Parking Brake 59
Exhaust Brake 60
Steering 61
Controls 61
Changing Steering Mode 62
Reverse Steering (Option) 67
Lighting and Other Switches 69
Controls 69
Equipment Inside the Cab 73
Control 73
Heater (Option) 74
Equipment Inside the Cab 75
Equipment Outside the Cab 78
How to Use the Air Inflator (Option) 78
Emergency Procedures 80
If Trouble Occurs 80
If the Engine Stops while Traveling 81
If the Engine does Not Stop 81
If Shifting Gears is Impossible 82
Towing the Crane 85
[CRANE OPERATION]
Crane Operation Procedure – Summary 89
On-outrigger Operation 89
How to Read the Performance Data Plate 94
Load Radius/Lifting Height Chart 94
Rated Lifting Capacity Table 96
AML (Overload prevention device) 107
Configuration and Functions of the AML System 110
Controls 114
Names and Functions of AML Main Unit Parts 116
Selecting Operational Status 124
AML Pre-operational Inspection 129
How to Use the Working Range Limit Function 133
Display Alteration 138
Recovery from a Stop 139
Display and Disposition of Failure Messages 142
Disposition of System Trouble 145
Other Safety Devices 146
Overwind Cutout Device 146
External Warning Lamps (Option) 148
Operating the PTO and Warming Up the Machine 149
Operating the PTO 149
Warming Up the Machine 150
Spring Lock 151
Controls 151
Spring Lock 151
Outriggers 153
Setting the Crane 153
Controls 154
Extending the Outriggers 155
Level Adjustment 159
Stowing the Outriggers 161
Adjusting Control Levers 164
Adjusting Neutral Position of Levers 164
Adjusting Length of Control Levers 166
Hoisting 167
Controls (ISO recommended layout) 167
Hoisting Up and Down 167
Other Winch -related Control and Devices 169
Telescoping the Boom 170
Controls (ISO recommended layout) 170
Extending and Retracting the Boom 171
Emergency Telescoping Procedure 174
Elevating the Boom 175
Controls (ISO recommended layout) 175
Raising and Lowering the Boom 176
Swinging the Boom 178
Controls (ISO recommended layout) 178
Swinging the Boom 179
On-rubber Operation
182
Stationary 182
Traveling with a Load Lifted 185
Removing and Stowing the Main Hook Block 186
Removing the Main Hook Block 187
Stowing the Main Hook Block 188
Removing the Main Hook Block (On-the-deck-stowing) 189
Stowing the Main Hook Block (On-the-deck-stowing) 190
Reeving Wire Rope 191
Standard Number of Parts of line 191
Reeving Procedure 193
Single Top 196
Components 196
Single Top Lift 197
Mounting the Single Top 198
Stowing the Single Top 201
Jib 204
Components 204
Jib Lift 205
Mounting the jib 207
Changing the jib Offset Angle 213
Changing the jib Length 214
Stowing the Jib 222
Equipment Inside the Cab 228
Equipment Outside the Cab 230
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 231
Pre-Operational and Periodic Inspection 232
Safety Parts Requiring Regular Replacement 242
Greasing 243
Maintenance Table 244
Greasing Chart 246
Gear Oil 248
Maintenance Table 248
Winch Speed Reducer Oil Level Check 249
Winch Speed Reducer Oil Replacement 249
Swing Speed Reducer Oil Level Check 251
Swing Speed Reducer Oil Replacement 251
Axle (Carrier Axle) Oil Level Check 253
Axle (Carrier Axle) Oil Replacement 253
Axle (Planetary Gear) Oil Level Check 255
Axle (Planetary Gear) Oil Replacement
255
Engine 257
Maintenance Table 257
Air Cleaner Check 258
Element Cleaning 259
Element Replacement 261
Engine Cooling System 262
Maintenance Table 263
Cooling Water Level Check 263
Torque Converter System 264
Maintenance Table 264
Oil Level Check 265
Oil Replacement 265
Strainer Cleaning 268
Line filter Element Replacement 269
Fuel System 270
Maintenance Table 270
Fuel Tank Level Check 271
Water Separator Water Level Check 271
Brake System 272
Maintenance Table 272
Brake Fluid Level Check 273
Brake Fluid Replacement 273
Disc Brake Pad Wear Check 274
Air Dryer Function Check 276
Air Dryer Desiccating Agent Replacement 276
Parking Brake Pad Clearance Adjustment
277
Tires and Wheels 279
Maintenance Table 279
Tire Wear Check 279
Tire Replacement 280
Loose Wheel Lug Nut Check 282
Hydraulic System 283
Maintenance Table 284
Oil Level Check (Hydraulic Oil Tank) 285
Oil Replacement (Hydraulic Oil Tank) 285
Return Filter (Hydraulic Oil Tank) 288
Air Breather (Hydraulic Oil Tank) 289
Line Filter (Automatic Stop Circuit) 289
Line Filter (Steering Circuit) 290
Line Filter (Winch Brake Circuit) 290
Swing System 291
Maintenance Table 291
Swing Bearing Mounting Bolt Check 291
Electrical System 292
Maintenance Table 292
Fuse Replacement 292
Battery Electrolyte Check 294
Wire Ropes 295
Proper Handling of Wire Ropes 295
Wire Rope Replacement 297
[INFORMATION AND DATA]
Conversion 305
Major Specifications 306
Crane Specifications 306
Carrier Specifications 307
Overall Dimensions 308
Mass 309
Relief Valve Pressure 309
Wire Rope Specifications 310
Others 310
Oils and Greases 311
Table 311
Recommended Oils and Greases 312
Consumable Parts 318
Filters 318
Fuses 319