Tadano TR-300XL-3 Operation & Maintenance Manual – PDF

Tadano TR-300XL-3 Operation & Maintenance Manual 530480 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-300XL-3 Operation & Maintenance Manual 530480 – PDF DOWNLOAD

Language : English & Chinese
Pages : 386
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-300XL-3 Operation & Maintenance Manual 530480 – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Directional Terms 9
Components 11
Layout of Controls 12
Travel Operation Controls 12
Crane Operation Controls 14
Others 16
Terminology 17
[TRAVELING]
Traveling Procedure 23
Preparatory Steps 23
Starting 27
Traveling 28
Stopping 29
Parking 30
Crane Operator’s Cab 31
Opening and Closing the Door 31
Opening and Closing the Windows 33
Adjusting the Seat Position 34
Control Levers Stowing 35
Adjusting the Steering Wheel 36
How to Read the Instrument Panel 37
Meters and Gauges 37
Indicator Lamps 41
Starting and Stopping the Engine 46
Controls 46
How to Use the Starter Switch 46
Pre-starting Checks 47
Starting the Engine 48
Stopping the Engine 50
Changing Drive Mode 51
Controls 51
Changing Drive Mode 51
Changing Speed Range 54
Controls 54
Changing Speed Range 54
Brakes 58
Controls 58
Foot Brake 58
Parking Brake 59
Exhaust Brake 60
Steering 61
Controls 61
Changing Steering Mode 61
Spring Lock 64
Controls 64
Spring Lock 64
Lighting and Other Switches 66
Controls 66
Tires 70
Air Pressure 70
Restriction on Continuous Driving 70
Equipment Inside the Cab 71
Controls 71
Equipment Inside the Cab 72
Equipment Outside the Cab 7 4
How to Use the Air lnflator (Option) 74
Emergency Procedures 76
If Trouble Occurs 76
If the Engine Stops while Traveling 77
If Shifting Gears is Impossible 78
Towing the Crane 82
[CRANE OPERATION]
Crane Operation Procedure – Summary 85
On-outrigger Operation 85
How to Read the Performance Data Plate 90
WARNING AND OPERATING INSTRUCTIONS 90
Working Range Chart 93
Rated Lifting Capacity Table 95
Load Moment Indicator (AML-L) 102
Configuration and Functions of the Load Moment
Indicator System 105
Controls 108
Names and Functions of Load Moment Indicator Main
Unit Parts 11 o
Selecting Operational Status 117
Load Moment Indicator Pre-operational Inspection
122
How to Use the Working Range Limit Function 126
Display Alteration 131
Recovery from a Stop 132
Display and Disposition of Failure Messages 135
Disposition of System Trouble 137
Other Safety Devices 138
Anti-twoblock Device 138
External Warning Lamps (Option)
………. . 140
Operating the PTO and Warming Up the Machine 141
Operating the PTO 141
Warming Up the Machine 142
Outriggers 143
Setting the Crane 143
Controls 144
Extending the Outriggers 145
Level Adjustment 149
Stowing the Outriggers 151
Adjusting Control Levers 154
Adjusting Neutral Position of Levers 154
Adjusting Length of Control Levers 156
Hoisting 157
Controls (ISO recommended layout) 157
Hoisting Up and Down 157
Other Winch-related Controls and Devices 159
Telescoping the Boom 160
Controls (ISO recommended layout) 160
Extending and Retracting the Boom 161
Elevating the Boom 164
Controls (ISO recommended layout) 164
Raising and Lowering the Boom 165
Swinging the Boom 167
Controls (ISO recommended layout) 167
Swinging the Boom 167
On-rubber Operation
………… 170
Stationary 170
Traveling with a Load Lifted 172
Removing and Stowing the 27.2-ton Hook Block 174
Removing the 27.2-ton Hook Block 174
Stowing the 27.2-ton Hook Block 176
Reeving Wire Rope 177
Standard Number of Parts of Line 177
Reeving Procedure 179
Single Top 182
Components 182
Single Top Lift 183
Mounting the Single Top 184
Stowing the Single Top 187
Jib 190
Components 190
Jib Lift 191
Mounting the jib 193
Changing the jib Offset Angle 200
Stowing the Jib 202
Equipment Inside the Cab 208
Equipment Outside the Cab 210
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 211
Pre-Operational and Periodic Inspection 212
Safety Parts Requiring Regular Replacement 222
Greasing 223
Maintenance Table 223
Greasing Chart 226
Gear Oil 228
Maintenance Table 228
Winch Speed Reducer Oil Level Check 229
Winch Speed Reducer Oil Replacement 229
Swing Speed Reducer Oil Level Check 231
Swing Speed Reducer Oil Replacement 231
Axle (Carrier Axle) Oil Level Check 233
Axle (Carrier Axle) Oil Replacement 233
Axle (Planetary Gear) Oil Level Check 235
Axle (Planetary Gear) Oil Replacement 235
Engine 237
Maintenance Table 237
Air Cleaner Check 237
Element Cleaning 239
Element Replacement 241
Engine Cooling System 242
Maintenance Table 242
Cooling Water Level Check 243
Torque Converter System 244
Maintenance Table 244
Oil Level Check 245
Oil Replacement 245
Strainer Cleaning 248
Line Filter Element Replacement 249
Fuel System 250
Maintenance Table 250
Fuel Tank Level Check 251
Water Separator Water Level Check 251
Brake System 252
Maintenance Table 252
Brake Fluid Level Check 253
Brake Fluid Replacement 253
Disc Brake Pad Wear Check 254
Air Dryer Function Check 256
Air Dryer Desiccating Agent Replacement 256
Parking Brake Pad Clearance Adjustment 257
Tires and Wheels 259
Maintenance Table 259
Tire Wear Check 259
Tire Replacement 260
Loose Wheel Lug Nut Check 262
Hydraulic System 263
Maintenance Table 264
Oil Level Check (Hydraulic Oil Tank) 265
Oil Replacement (Hydraulic Oil Tank) 265
Return Filter Replacement (Hydraulic Oil Tank)
268
Line Filter Cleaning (Outrigger, Spring Lock, Steering
Circuit) 269
Air Breather Replacement (Hydraulic Oil Tank) 270
Line Filter Replacement (Automatic Stop Circuit) 270
Line Filter Replacement (Steering Circuit)
271
Line Filter Replacement (Winch Brake Circuit)
271
Swing System 272
Maintenance Table 272
Swing Bearing Mounting Bolt Check 272
Electrical System 273
Maintenance Table 273
Fuse Replacement 273
Battery Electrolyte Check 275
Wire Ropes 276
Proper Handling of Wire Ropes 276
Wire Rope Replacement 278
[INFORMATION AND DATA]
Conversion Table 285
Major Specifications 286
Crane Specifications 286
Carrier Specifications 286
Overall Dimensions 287
Mass 288
Relief Valve Pressure 288
Wire Rope Specifications 289
Other 289
Oils and Greases 290
Table 290
Recommended Oils and Greases 292
Consumable Parts 297
Filters 297
Fuses 298