Tadano TR-300XL Rough Terrain Crane Operation Manual – PDF

Tadano TR-300XL Rough Terrain Crane Operation Manual 530417 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-300XL Rough Terrain Crane Operation Manual 530417 – PDF DOWNLOAD

Language : English
Pages : 255
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-300XL Rough Terrain Crane Operation Manual 530417 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves) A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 10
Others 12
Terminology 13
[TRAVELING]
Traveling Procedure 17
Preparatory Steps 17
Starting 19
Traveling 19
Stopping 20
Parking 21
Crane Operator’s Cab 22
Opening and Closing the Door 22
Opening and Closing the Windows 23
Adjusting the Seat Position 23
Control Levers Stowing 24
Adjusting the Steering Wheel 24
How to Read the Instrument Panel 25
Meters and Gauges 25
Indicator Lamps 27
Starting and Stopping the Engine 30
Controls 30
How to Use the Starter Switch 30
Pre-starting Checks 31
Starting the Engine 31
Stopping the Engine 32
Changing Drive Mode 33
Controls 33
Changing Drive Mode 33
Changing Speed Range 35
Controls 35
Changing Speed Range 35
Brakes 37
Controls 37
Foot Brake 37
Parking Brake 38
Exhaust Brake 38
Steering 39
Controls 39
Changing Steering Mode 39
Spring Lock 41
Controls 41
Spring Lock 41
Lighting and Other Switches 43
Controls 43
Tires 46
Air Pressure 46
Restriction on Continuous Driving 46
Equipment Inside the Cab 47
Controls 47
Equipment Inside the Cab 47
Equipment Outside the Cab 49
How to Use the Air Inflator (Option) 49
Emergency Procedures 50
If Trouble Occurs 50
If the Engine Stops while Traveling 50
If Shifting Gears is Impossible 51
Towing the Crane 53
[CRANE OPERATION]
Crane Operation Procedure – Summary 55
On-outrigger Operation 55
How to Read the Performance Data Plate 57
WARNING AND OPERATING INSTRUCTIONS 57
Working Range Chart 60
Rated Lifting Capacity Table 61
Contents
Contents Contents
Load Moment Indicator (AML-L) 66
Configuration and Functions of the Load Moment
Indicator System 67
Controls 70
Names and Functions of Load Moment Indicator
Main Unit Parts 71
Selecting Operational Status 76
Load Moment Indicator Pre-operational Inspection 80
How to Use the Working Range Limit Function 82
Display Alteration 85
Recovery from a Stop 86
Display and Disposition of Failure Messages 89
Disposition of System Trouble 90
Other Safety Devices 91
Anti-twoblock Device 91
External Warning Lamps (Option) 92
Operating the PTO and Warming Up the Machine 93
Operating the PTO 93
Warming Up the Machine 93
Outriggers 94
Setting the Crane 94
Controls 94
Extending the Outriggers 95
Level Adjustment 97
Stowing the Outriggers 98
Adjusting Control Levers 100
Adjusting Neutral Position of Levers 100
Adjusting Length of Control Levers 100
Hoisting 101
Controls (ISO recommended layout) 101
Hoisting Up and Down 101
Other Winch-related Controls and Devices 102
Telescoping the Boom 103
Controls (ISO recommended layout) 103
Extending and Retracting the Boom 103
Elevating the Boom 106
Controls (ISO recommended layout) 106
Raising and Lowering the Boom 106
Swinging the Boom 108
Controls 108
Swinging the Boom 108
On-rubber Operation 110
Stationary 110
Traveling with a Load Lifted 112
Removing and Stowing the 30-ton Hook Block 113
Removing the 30-ton Hook Block 113
Stowing the 30-ton Hook Block 114
Reeving Wire Rope 115
Standard Number of Parts of line 115
Reeving Procedure 117
Single Top 119
Components 119
Single Top Lift 119
Mounting the Single Top 120
Stowing the Single Top 122
Jib 124
Components 124
Jib Lift 125
Mounting the jib 126
Changing the jib Offset Angle 131
Stowing the jib 133
Equipment Inside the Cab 137
Equipment Outside the Cab 139
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 141
Pre-Operational and Periodic Inspection 142
Regular Replacement of Safety Parts 147
Greasing 148
Maintenance Table 148
Greasing Chart 149
Gear Oil 151
Maintenance Table 151
Winch Speed Reducer Oil Level Check 151
Winch Speed Reducer Oil Replacement 151
Swing Speed Reducer Oil Level Check 152
Swing Speed Reducer Oil Replacement 152
Axle (Carrier Axle) Oil Level Check 153
Axle (Carrier Axle) Oil Replacement 153
Axle (Planetary Gear) Oil Level Check 154
Axle (Planetary Gear) Oil Replacement 154
Engine 156
Maintenance Table 156
Air Cleaner Check 156
Element Cleaning 156
Element Replacement 158
Engine Cooling System 159
Maintenance Table 159
Cooling Water Level Check 159
Contents Contents
Torque Converter System 160
Maintenance Table 160
Oil Level Check 160
Oil Replacement 160
Strainer Cleaning 162
Line Filter Element Replacement 162
Fuel System 163
Maintenance Table 163
Fuel Tank Level Check 163
Water Separator Water Level Check 163
Brake System 164
Maintenance Table 164
Brake Fluid Level Check 164
Brake Fluid Replacement 165
Disc Brake Pad Wear Check 165
Air Dryer Function Check 166
Air Dryer Desiccating Agent Replacement 166
Parking Brake Pad Clearance Adjustment 167
Tires and Wheels 168
Maintenance Table 168
Tire Wear Check 168
Tire Replacement 168
Loose Wheel Lug Nut Check 169
Hydraulic System 170
Maintenance Table 170
Oil Level Check (Hydraulic Oil Tank) 171
Oil Replacement (Hydraulic Oil Tank) 171
Return Filter Replacement (Hydraulic Oil Tank) 172
Line Filter Cleaning (Outrigger, Spring lock, Steering Circuit) 173
Air Breather Replacement (Hydraulic Oil Tank) 173
Line Filter Replacement (Automatic Stop Circuit) 173
Line Filter Replacement (Steering Circuit) 174
Line Filter Replacement (Winch Brake Circuit) 174
Swing System 175
Maintenance Table 175
Swing Bearing Mounting Bolt Check 175
Electrical System 176
Maintenance Table 176
Fuse Replacement 176
Battery Electrolyte Check 178
Wire Ropes 179
Proper Handling of Wire Ropes 179
Wire Rope Replacement 180
[INFORMATION AND DATA]
Major Specifications 185
Conversion Table 185
Crane Specifications 187
Carrier Specifications 187
Overall Dimensions 188
Weight 189
Relief Valve Pressure 189
Wire Rope Specifications 189
Other 189
Oils and Greases 190
Table 190
Recommended Oils and Greases 191
Consumable Parts 193
Filters 193
Fuses 193
Hand Signals 194