Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual 540378 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual 540378 – PDF DOWNLOAD

Language : English & Japanese
Pages : 455
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual 540378 – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Directional Terms 9
Components 10
Layout of Controls 11
Travel Operation Controls 11
Crane Operation Controls 13
Others 15
Terminology 16
[TRAVELING]
Traveling Procedure 21
Preparatory Steps 21
Starting 25
Traveling 26
Stopping 27
Parking 28
Crane Operator’s Cab 29
Opening and Closing the Door 29
Opening and Closing the Windows 31
Adjusting the Seat Position 32
Control Levers stowing 33
Adjusting the Steering Wheel 34
How to Read the Instrument Panel 35
Meters and Gauges 35
Indicator Lamps 39
Starting and Stopping the Engine 44
Controls 44
How to Use the Starter Switch 44
Pre-starting Checks 45
Starting the Engine 46
Stopping the Engine 48
Changing Drive Mode 49
Controls 49
Changing Drive Mode 49
Changing Speed Range 52
Controls 52
Changing Speed Range 52
Brakes 56
Controls 56
Foot Brake 56
Parking Brake 57
Exhaust Brake 58
Steering 59
Controls 59
Changing Steering Mode 59
Lighting and Other Switches 62
Controls 62
Tires 66
Air Pressure 66
Restriction on Continuous Driving 66
Equipment Inside the Cab 67
Control 67
Heator (Option) 67
Other Equipment Inside the Cab 69
Equipment Outside the Cab 72
How to Use the Air Inflator (Option) 72
Emergency Procedures 74
If Trouble Occurs 74
If the Engine Stops while Traveling 75
If Shifting Gears is Impossible 76
Towing the Crane 80
[OPERATION]
Crane Operation Procedure – Summary 83
On-outrigger Operation 83
How to Read the Performance Data Plate 88
WARNING AND OPERATING INSTRUCTIONS 88
Load Radius/Lifting Height Chart 91
Rated Lifting Capacity Table 93
Load Moment Indicator (AML-L) 100
Configuration and Functions of the Load Moment
Indicator System 103
Controls 106
Names and Functions of Load Moment Indicator Main
Unit Parts 108
Selecting Operational Status 115
Load Moment Indicator Pre-operational Inspection
120
How to Use the Working Range Limit Function 124
Display Alteration 129
Recovery from a Stop 130
Display and Disposition of Failure Messages 133
Disposition of System Trouble 135
Other Safety Devices 136
Anti-twoblock Device 136
External Warning Lamps (Option)
138
Operating the PTO and Warming Up the Machine 139
Operating the PTO 139
Warming Up the Machine 140
Outriggers 141
Setting the Crane 141
Controls 141
Extending the Outriggers 142
Level Adjustment 146
Stowing the Outriggers 148
Adjusting Control Levers 151
Adjusting Neutral Position of Levers 151
Adjusting Length of Control Levers 153
Hoisting 154
Controls (ISO recommended layout) 154
Hoisting Up and Down 154
Other Winch-related Controls and Devices 156
Telescoping the Boom 157
Controls (ISO recommended layout) 157
Extending and Retracting the Boom 158
Elevating the Boom 163
Controls (ISO recommended layout) 163
Raising and Lowering the Boom 164
Swinging the Boom 166
Controls (ISO recommended layout) 166
Swinging the Boom 166
On-rubber Operation
169
Stationary 169
Traveling with a Load Lifted 171
Removing and Stowing the Main Hook Block 173
Removing the Main Hook Block 173
Stowing the Main Hook Block 175
Reeving Wire Rope 176
Standard Number of Parts of line 176
Reeving Procedure 178
Single Top 181
Components 181
Single Top Lift 182
Mounting the Single Top 183
Stowing the Single Top 186
Jib 189
Components 189
Jib Lift 190
Mounting the jib 192
Changing the jib Offset Angle 199
Changing the Jib Length 201
Stowing the Jib 207
Equipment Inside the Cab 213
Equipment Outside the Cab 215
Winch Drum Monitor Mirror (Option) 215
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 217
Pre-Operational and Periodic Inspection 218
Regular Replacement of Safety Parts 228
Greasing 229
Maintenance Table 230
Greasing Chart 232
Gear Oil 234
Maintenance Table 234
Winch Speed Reducer Oil Level Check 235
Winch Speed Reducer Oil Replacement 235
Swing Speed Reducer Oil Level Check 237
Swing Speed Reducer Oil Replacement 237
Axle (Carrier Axle) Oil Level Check 239
Axle (Carrier Axle) Oil Replacement 239
Axle (Planetary Gear) Oil Level Check 288
Axle (Planetary Gear) Oil Replacement 288
Engine 290
Maintenance Table 290
Air Cleaner Check 291
Element Cleaning 292
Element Replacement 294
Engine Cooling System 295
Maintenance Table 296
Cooling Water Level Check 296
Torque Converter System 297
Maintenance Table 297
Oil Level Check 298
Oil Replacement 298
Strainer Cleaning 301
Line Filter Element Replacement 302
Fuel System 303
Maintenance Table 303
Fuel Tank Level Check 304
Water Separator Water Level Check 304
Brake System 305
Maintenance Table 305
Brake Fluid Level Check 306
Brake Fluid Replacement 306
Disc Brake Pad Wear Check 307
Air Dryer Function Check 309
Air Dryer Desiccating Agent Replacement 309
Parking Brake Pad Clearance Adjustment 310
Tires and Wheels 312
Maintenance Table 312
Tire Wear Check 312
Tire Replacement 313
Loose Wheels Lug Nut Check 315
Hydraulic System 316
Maintenance Table 317
Oil Level Check (Hydraulic Oil Tank) 318
Oil Replacement (Hydraulic Oil Tank) 318
Return Filter Replacement (Hydraulic Oil Tank) 276
Air Breather Replacement (Hydraulic Oil Tank) 277
Line Filter Replacement (Automatic Stop Circuit) 277
Line Filter Replacement (Steering Circuit)
278
Line Filter Replacement (Winch Brake Circuit)
278
Swing System 279
Maintenance Table 279
Swing Bearing Mounting Bolt Check 279
Electrical System 280
Maintenance Table 280
Fuse Replacement 280
Battery Electrolyte Check 282
Wire Ropes 283
Proper Handling of Wire Ropes 283
Wire Rope Replacement 285
[INFORMATION AND DATA]
Major Specifications 291
Conversion Table 291
Crane Specifications 293
Carrier Specifications 294
Overall Dimensions 295
Mass 296
Relief Valve Pressure 296
Wire Rope Specifications 297
Other 297
Oils and Greases 298
Table 298
Recommended Oils and Greases 300
Consumable Parts 305
Filters 305
Fuses 306
Hand Signals 307