Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual 540422 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual 540422 – PDF DOWNLOAD

Language : English
Pages : 295
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-500XL-4 Rough Terrain Crane Operation & Maintenance Manual 540422 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves) A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 10
Others 13
Terminology 14
[TRAVELING]
Traveling Procedure 17
Preparatory Steps 17
Starting 19
Traveling 19
Stopping 20
Parking 20
Crane Operator’s Cab 21
Opening and Closing the Door 21
Opening and Closing the Windows 22
Adjusting the Seat Position 22
Stowing the Lever Stands 23
Adjusting the Steering Wheel 24
How to Read the Instrument Panel 25
Meters and Gauges 25
Indicator Lamps 28
Starting and Stopping the Engine 32
Controls 32
How to Use the Starter Switch 32
Pre-starting Checks 33
Starting the Engine 33
Stopping the Engine 34
Changing Drive Mode 35
Controls 35
Changing Drive Mode 35
Changing Speed Range 37
Controls 37
Changing Speed Range 37
Brakes 40
Controls 40
Foot Brake 40
Parking Brake 41
Exhaust Brake 41
Steering 42
Controls 42
Changing Steering Mode 42
Lighting and Other Switches 44
Controls 44
Tires 47
Air pressure 47
Restriction on Continuous Driving 47
Air Conditioner (Option) 48
Components 49
How to Use 50
Error Display on the Display Panel 53
Equipment Inside the Cab 54
Controls 54
Equipment Outside the Cab 56
How to Use the Air Inflator (Option) 56
Emergency Procedures 57
If Trouble Occurs 57
If the Engine Stops while Traveling 57
If the Engine Stops Due to Fuel Shortage 57
If Shifting Gears is Impossible 58
If the Engine cannot be Stopped 60
Towing the Crane 61
[OPERATION]
Crane Operation Procedure – Summary 63
On-outrigger Operation 63
How to Read the Performance Data Plate 66
Load Radius/Lifting Height Chart 66
Rated Lifting Capacity Table 67
Load Moment Indicator (AML) 75
Configuration and Functions of the Load Moment
Contents
T063120E
1 Contents Contents GR-500XL-1/O3(U)-1E
Indicator System 77
Controls 81
Names and Functions of Load Moment Indicator
Main Unit Parts 82
Selecting Operational Status 88
Load Moment Indicator Pre-operational
Inspection
92
How to Use the Working Range Limit Function
93
Display Alteration 97
Recovery from a Stop 98
Abnormality Messages and Recovering
Operations
101
In the Event of a System Failure 103
Other Safety Devices 104
Anti-twoblock Device 104
External Warning Lamps (Option) 105
Suspension Lock 106
Controls 106
Suspension Lock 106
Operating the PTO and Warming Up the Machine
108
Operating the PTO 108
Warming Up the Machine 109
Outriggers 110
Setting the Crane 110
Controls 110
Extending the Outriggers 111
Level Adjustment 113
Stowing the Outriggers 114
Adjusting Control Levers 115
Adjusting Position of the Lever Stands 115
Stowing the Lever Stands 116
Hoisting (for 2M2D Specification) 117
Controls 117
Hoisting Up and Down 118
Other Winch-related Controls and Devices 119
Hoisting (for 1M1D Specification) 120
Controls 120
Hoisting Up and Down 121
Other Winch-related Controls and Devices 121
Telescoping the Boom (for 2M2D Specification)
122
Controls 122
Extending and Retracting the Boom 122
Telescoping the Boom (for 1M1D Specification)
124
Controls 124
Extending and Retracting the Boom 124
Elevating the Boom 126
Controls 126
Raising and Lowering the Boom 126
Elevation Slow Stop Function 127
Swinging the Boom 128
Controls 128
Swinging the Boom 129
Swing Stop Function 131
On-rubber Operation 132
Stationary 132
Traveling with a Load Lifted 133
Removing and Stowing the Main Hook Block 135
Removing the Main Hook Block 135
Stowing the Main Hook Block 136
Reeving Wire Rope 137
Standard Number of Parts of line 137
Reeving Procedure 139
Single Top (Option) 141
Components 141
Single Top Lift 142
Mounting the Single Top 142
Stowing the Single Top 144
Jib 146
Components 146
Jib Lift 147
Mounting the Base Jib 149
Mounting the Base Jib and Top Jib 155
Changing the Jib Offset Angle 161
Stowing the Base Jib 164
Stowing the Base Jib and Top Jib 169
Equipment Inside the Cab 171
Components 171
Equipment Outside the Cab 173
Winch Drum Monitor Mirror (Option) 173
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 175
Pre-Operational and Periodic Inspection 176
Safety Parts Requiring Regular Replacement 181
Greasing 182
Maintenance Table 182
Greasing Chart 183
Gear Oil 186
T063120E
2 Contents Contents
Maintenance Table 186
Winch Speed Reducer Oil Level Check 187
Winch Speed Reducer Oil Replacement 187
Swing Speed Reducer Oil Level Check 188
Swing Speed Reducer Oil Replacement 188
Axle (Carrier Axle) Oil Level Check 189
Axle (Carrier Axle) Oil Replacement 189
Axle (Planetary Gear) Oil Level Check 190
Axle (Planetary Gear) Oil Replacement 190
Engine 191
Maintenance Table 191
Engine Cooling System 192
Maintenance Table 192
Cooling Water Level Check 192
Torque Converter System 193
Maintenance Table 193
Oil Level Check 193
Oil Replacement 193
Strainer Cleaning 195
Line Filter Element Replacement 195
Fuel System 196
Maintenance Table 196
Fuel Tank Level Check 196
Engine Fuel Filter Draining 196
Water Separator Draining 196
Brake System 197
Maintenance Table 197
Brake Fluid Level Check 198
Brake Fluid Replacement 198
Disc Brake Pad Wear Check 198
Air Dryer Function Check 199
Air Dryer Desiccating Agent Replacement 199
Parking Brake Pad Clearance Adjustment 200
Tires and Wheels 201
Maintenance Table 201
Tire Wear Check 201
Tire Rotation 201
Loose Wheels Lug Nut Check 202
Hydraulic System 203
Maintenance Table 203
Oil Level Check (Hydraulic Oil Tank) 204
Oil Replacement (Hydraulic Oil Tank) 204
Return Filter Replacement (Hydraulic Oil Tank)
205
Return Filter Replacement 206
Air Breather Replacement (Hydraulic Oil Tank)
206
Line Filter Cleaning (Outrigger Circuit) 207
Line Filter Replacement (Automatic Stop Circuit)
207
Line Filter Replacement (Steering Circuit) 207
Line Filter Replacement (Winch Brake Circuit)
207
Swing System 208
Maintenance Table 208
Swing Bearing Mounting Bolt Check 208
Electrical System 209
Maintenance Table 209
Fuse Replacement 209
Battery Electrolyte Check 211
Air Conditioner (Option) 212
Maintenance Table 212
Condenser Check and Cleaning 212
Refrigent Level Check 212
Refrigent Piping Connection Check 213
Inside Air Filter Check and Cleaning 213
Outside Air Filter Replacement 213
V-belt Check 214
Periodical Part Replacement 214
Wire Ropes 215
Proper Handling of Wire Ropes 215
Wire Rope Replacement 216
[INFORMATION AND DATA]
Major Specifications 221
Conversion Table 221
Crane Specifications 223
Carrier Specifications 224
Overall Dimensions 225
Mass 226
Relief Valve Pressure 226
Wire Rope Specifications 226
Other 226
Oils and Greases 227
Table 227
Recommended Oils and Greases 228
Consumable Parts 230
Filters 230
Fuses 230
Hand Signals 231