Tadano TR-500XL Rough Terrain Crane Operation Manual – PDF

Tadano TR-500XL Rough Terrain Crane Operation Manual 540358 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-500XL Rough Terrain Crane Operation Manual 540358 – PDF DOWNLOAD

Language : English
Pages : 293
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-500XL Rough Terrain Crane Operation Manual 540358 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-3
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 10
Others 13
Terminology 14
[TRAVELING]
Traveling Procedure 17
Preparatory Steps 17
Starting 18
Traveling 19
Stopping 19
Parking 20
Crane Operator’s Cab 21
Opening and Closing the Door 21
Opening and Closing the Windows 22
Adjusting the Seat Position 22
Stowing the Lever Stands 23
Adjusting the Steering Wheel 24
How to Read the Instrument Panel 25
Meters and Gauges 25
Indicator Lamps 28
Starting and Stopping the Engine 32
Controls 32
How to Use the Starter Switch 32
Pre-starting Checks 33
Starting the Engine 33
Stopping the Engine 34
Changing Drive Mode 35
Controls 35
Changing Drive Mode 35
Changing Speed Range 37
Controls 37
Changing Speed Range 37
Brakes 40
Controls 40
Foot Brake 40
Parking Brake 41
Exhaust Brake 41
Steering 42
Controls 42
Changing Steering Mode 42
Lighting and Other Switches 44
Controls 44
Tires 47
Air pressure 47
Restriction on Continuous Driving 47
Air Conditioner (Option) 48
Components 49
How to Use 51
Error Display on the Display Panel 53
Equipment Inside the Cab 54
Controls 54
Equipment Outside the Cab 56
How to Use the Air Inflator (Option) 56
Emergency Procedures 57
If Trouble Occurs 57
If the Engine Stops while Traveling 57
If Shifting Gears is Impossible 58
Towing the Crane 60
[OPERATION]
Crane Operation Procedure – Summary 63
On-outrigger Operation 63
How to Read the Performance Data Plate 66
Load Radius/Lifting Height Chart 66
Rated Lifting Capacity Table 67
Load Moment Indicator (AML) 73
Configuration and Functions of the Load Moment
Indicator System 75
Controls 79
Names and Functions of Load Moment Indicator
Main Unit Parts 80
Selecting Operational Status 86
Load Moment Indicator Pre-operational Inspection
90
How to Use the Working Range Limit Function
91
Display Alteration 95
Recovery from a Stop 96
Display and Disposition of Failure Messages 99
Disposition of System Trouble 101
Other Safety Devices 102
Anti-twoblock Device 102
External Warning Lamps (Option) 103
Suspension Lock 104
Controls 104
Suspension Lock Operation 104
Operating the PTO and Warming Up the Machine
106
Operating the PTO 106
Warming Up the Machine 107
Outriggers 108
Setting the Crane 108
Controls 108
Extending the Outriggers 109
Level Adjustment 111
Stowing the Outriggers 112
Adjusting Control Levers 113
Adjusting Position of the Lever Stands 113
Stowing the Lever Stands 114
Hoisting (for 2M2D Specification) 115
Controls 115
Hoisting Up and Down 116
Other Winch-related Controls and Devices 117
Hoisting (for 1M1D Specification) 118
Controls 118
Hoisting Up and Down 119
Other Winch-related Controls and Devices 119
Telescoping the Boom (for 2M2D Specification)
120
Controls 120
Extending and Retracting the Boom 121
Telescoping the Boom (for 1M1D Specification)
122
Controls 122
Extending and Retracting the Boom 122
Elevating the Boom 124
Controls 124
Raising and Lowering the Boom 124
Cancelling Slow Stop Function 125
Swinging the Boom 126
Controls 126
Swinging the Boom 126
Swing Stop 127
On-rubber Operation 130
Stationary 130
Traveling with a Load Lifted 131
Removing and Stowing the Main Hook Block 133
Removing the Main Hook Block 133
Stowing the Main Hook Block 134
Reeving Wire Rope 135
Standard Number of Parts of line 135
Reeving Procedure 137
Single Top (Option) 139
Components 139
Single Top Lift 140
Mounting the Single Top 140
Stowing the Single Top 142
Jib 144
Components 144
Jib Lift 145
Mounting the Base Jib 147
Mounting the Base Jib and Top Jib 153
Changing the Jib Offset Angle 159
Stowing the Base Jib 162
Stowing the Base Jib and Top Jib 167
Equipment Inside the Cab 169
Components 169
Equipment Outside the Cab 171
Winch Drum Monitor Mirror (Option) 171
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 173
Pre-Operational and Periodic Inspection 174
Regular Replacement of Safety Parts 178
Greasing 180
Maintenance Table 180
Greasing Chart 181
Gear Oil 184
Maintenance Table 184
Winch Speed Reducer Oil Level Check 185
Winch Speed Reducer Oil Replacement 185
Swing Speed Reducer Oil Level Check 186
Swing Speed Reducer Oil Replacement 186
Axle (Carrier Axle) Oil Level Check 187
Axle (Carrier Axle) Oil Replacement 187
Axle (Planetary Gear) Oil Level Check 188
Axle (Planetary Gear) Oil Replacement 188
Engine 189
Maintenance Table 189
Air Cleaner Check 189
Element Cleaning 189
Element Replacement 191
Engine Cooling System 192
Maintenance Table 192
Cooling Water Level Check 192
Torque Converter System 193
Maintenance Table 193
Oil Level Check 193
Oil Replacement 193
Strainer Cleaning 195
Line Filter Element Replacement 195
Fuel System 196
Maintenance Table 196
Fuel Tank Level Check 196
Water Separator Water Level Check 196
Brake System 197
Maintenance Table 197
Brake Fluid Level Check 198
Brake Fluid Replacement 198
Disc Brake Pad Wear Check 198
Air Dryer Function Check 199
Air Dryer Desiccating Agent Replacement 199
Parking Brake Pad Clearance Adjustment 200
Tires and Wheels 201
Maintenance Table 201
Tire Wear Check 201
Tire Replacement 201
Loose Wheels Lug Nut Check 202
Hydraulic System 203
Maintenance Table 203
Oil Level Check (Hydraulic Oil Tank) 204
Oil Replacement (Hydraulic Oil Tank) 204
Return Filter Replacement (Hydraulic Oil Tank)
205
Return Filter Replacement 206
Air Breather Replacement (Hydraulic Oil Tank)
206
Line Filter Cleaning (Outrigger Circuit) 207
Line Filter Replacement (Automatic Stop Circuit)
207
Line Filter Replacement (Steering Circuit) 207
Line Filter Replacement (Winch Brake Circuit)
207
Swing System 208
Maintenance Table 208
Swing Bearing Mounting Bolt Check 208
Electrical System 209
Maintenance Table 209
Fuse Replacement 209
Battery Electrolyte Check 211
Air Conditioner (Option) 212
Maintenance Table 212
Condenser Check and Cleaning 212
Refrigent Level Check 212
Refrigent Piping Connection Check 213
Inside Air Filter Check and Cleaning 213
Outside Air Filter Replacement 213
V-belt Check 214
Parts Recommended Regular Replacement 214
Wire Ropes 215
Proper Handling of Wire Ropes 215
Wire Rope Replacement 216
[INFORMATION AND DATA]
Major Specifications 221
Conversion Table 221
Crane Specifications 223
Carrier Specifications 223
Overall Dimensions 224
Mass 225
Relief Valve Pressure 225
Wire Rope Specifications 225
Other 225
Oils and Greases 226
Table 226
Recommended Oils and Greases 227
Consumable Parts 229
Filters 229
Fuses 229
Hand Signals 230