Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL – PDF

Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL 545206-545287 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL 545206-545287 – PDF DOWNLOAD

Language : English
Pages : 251
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL 545206-545287 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-2
Rules for Operation (Setting Outriggers) A-8
Rules for Operation (General) A-9
Rules for Operation (Weather) A-18
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Operation without Extending
Outriggers) A-21
Rules for Operation (Special Operation) A-22
After Operation A-23
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 9
Others 11
Terminology 12
[TRAVELING]
Traveling Procedure 15
Preparatory Steps 15
Starting 16
Traveling 17
Stopping 18
Parking 18
Crane Operator’s Cab 19
Opening and Closing the Door 19
Opening and Closing the Windows 20
Adjusting the Seat Position 20
Control Levers Stowing 21
Adjusting the Steering Wheel 21
How to Read the Instrument Panel 22
Meters and Gauges 22
Indicator Lamps 24
Starting and Stopping the Engine 27
Controls 27
How to Use the Starter Switch 27
Pre-starting Checks 28
Starting the Engine 28
Stopping the Engine 29
Changing Drive Mode 30
Controls 30
Changing Drive Mode 30
Changing Speed Range 32
Controls 32
Changing Speed Range 32
Brakes 34
Controls 34
Foot Brake 34
Parking Brake 34
Exhaust Brake 35
Steering 36
Controls 36
Changing Steering Mode 36
Lighting and Other Switches 38
Controls 38
Tires 40
Air Pressure 40
Restriction on Continuous Driving 40
Equipment Inside the Cab 41
Controls 41
Equipment Inside the Cab 41
Equipment Outside the Cab 43
How to Use the Air Inflator (Option) 43
Emergency Procedures 44
If Troubles Occur 44
If the Engine Stops while Traveling 44
If Shifting Gears is Impossible 45
Towing the Crane 47
[OPERATION]
Crane Operation Procedure – Summary 49
On-outrigger Operation 49
How to Read the Performance Data Plate 51
Warning and Operating Instructions 51
Load Radius/Lifting Height Chart 54
Rated Lifting Capacity Table 55
Load Moment Indicator (AML-L) 60
Configuration and Functions of the Load Moment
Indicator System 61
Controls 64
Contents
1 Contents Contents TR-600XL-3/O4(U)-1E
Names and Functions of Load Moment Indicator
Main Unit Parts 65
Selecting Operational Status 70
Load Moment Indicator Pre-operational Inspection
73
How to Use the Working Range Limit Function
75
Display Alteration 78
Recovery from a Stop 79
Display and Disposition of Failure Message 81
Disposition of System Troubles 82
Other Safety Devices 83
Anti-twoblock Device 83
External Warning Lamps (Option) 84
Operating the PTO and Warming Up the Machine
85
Operating the PTO 85
Warming Up the Machine 85
Outriggers 86
Setting the Crane 86
Controls 87
Extending the Outriggers 88
Level Adjustment 90
Stowing the Outriggers 91
Adjusting Control Levers 93
Adjusting Neutral Position of Levers 93
Adjusting Length of Control Levers 93
Hoisting 94
Controls (ISO recommended layout) 94
Hoisting Up and Down 94
Telescoping the Boom 95
Controls 95
Extending and Retracting the Boom 95
Emergency Telescoping Procedure 97
Elevating the Boom 98
Controls (ISO recommended layout) 98
Raising and Lowering the Boom 98
Swinging the Boom 99
Controls 99
Swinging the Boom 99
On-rubber Operation 101
Stationary 101
Traveling with a Load Lifted 102
Removing and Stowing the Main Hook Block 103
Removing the Main Hook Block 103
Stowing the Main Hook Block 104
Reeving Wire Rope 105
Standard Number of Parts of line 105
Reeving Procedure 107
Single Top 109
Components 109
Single Top Lift 109
Mounting the Single Top 110
Stowing the Single Top 112
Jib 114
Components 114
Jib Lift 115
Mounting the jib 117
Changing the jib Offset Angle 122
Changing the Jib Length 123
Stowing the Jib 128
Equipment Inside the Cab 132
Equipment Outside the Cab 133
Oil Cooler 133
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 135
Pre-Operational and Periodic Inspection 136
Regular Replacement of Safety Parts 141
Greasing 142
Maintenance Table 142
Greasing Chart 143
Gear Oil 145
Maintenance Table 145
Winch Speed Reducer Oil Level Check 146
Winch Speed Reducer Oil Replacement 146
Swing Speed Reducer Oil Level Check 147
Swing Speed Reducer Oil Replacement 147
Axle (Carrier Axle) Oil Level check 148
Axle (Carrier Axle) Oil Replacement 148
Axle (Planetary Gear) Oil Level check 149
Axle (Planetary Gear) Oil Replacement 149
Engine 150
Maintenance Table 150
Air Cleaner Check 150
Element Cleaning 150
Element Replacement 151
Engine Cooling System 152
Maintenance Table 152
Cooling Water Level Check 152
Torque Converter System 153
Maintenance Table 153
Contents 2 Contents
Oil Level Check 153
Oil Replacement 153
Strainer Cleaning 155
Line Filter Element Replacement 155
Fuel System 156
Maintenance Table 156
Fuel Tank Level Check 156
Water Separator Water Level Check 156
Brake System 157
Maintenance Table 157
Brake Fluid Level Check 158
Brake Fluid Replacement 158
Disc Brake Pad Wear Check 158
Air Dryer Function Check 160
Air Dryer Desiccating Agent Replacement 160
Parking Brake Pad Clearance Adjustment 160
Axle System 162
Maintenance Table 162
Suspension Lock Cylinder Bleeding 162
Tire and Wheel 163
Maintenance Table 163
Tire Wear Check 163
Tire Replacement 163
Loose Wheel Lug Nut Check 164
Hydraulic System 165
Maintenance Table 165
Oil Level Check (Hydraulic Oil Tank) 166
Oil Replacement (Hydraulic Oil Tank) 166
Return Filter (Hydraulic Oil Tank) 167
Air breather (Hydraulic Oil Tank) 167
Line Filter (Automatic Stop Circuit) 168
Swing System 169
Maintenance Table 169
Swing Bearing Mounting Bolt Check 169
Electrical System 170
Maintenance Table 170
Fuse Replacement 170
Battery Electrolyte Check 172
Wire Ropes 173
Proper Handling of Wire Ropes 173
Wire Rope Replacement 174
[INFORMATION AND DATA]
Major Specifications 179
Conversion Table 179
Crane Specifications 181
Carrier Specifications 181
Overall Dimensions 182
Mass 183
Relief Valve Pressure 183
Wire Rope Specifications 183
Other 183
Oils and Greases 184
Table 184
Recommended Oils and Greases 185
Consumable Parts 187
Filters 187
Fuses 187
Hand Signals 188