Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL – PDF

Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL 545341 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL 545341 – PDF DOWNLOAD

Language : English & Japanese
Pages : 399
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-600EXL-3 Rough Base Crane OPERATING & MAINTENANCE MANUAL 545341 – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Directional Terms 9
Components 11
Layout of Controls 12
Travel Operation Controls 12
Crane Operation Controls 14
Others 16
Terminology 17
[TRAVELING]
Traveling Procedure 23
Preparatory Steps 23
Starting 27
Traveling 28
Stopping 29
Parking 30
Crane Operator’s Cab 31
Opening and Closing the Door 31
Opening and Closing the Windows 33
Adjusting the Seat Position 34
Adjusting Control Levers 35
Adjusting the Steering Wheel 36
How to Read the Instrument Panel 37
Meters and Gauges 37
Indicator Lamps 41
Starting and Stopping the Engine 46
Controls 46
How to Use the Starter Switch 46
2 Contents
Pre-starting Checks 47
Starting the Engine 48
Stopping the Engine 50
Changing Drive Mode 51
Controls 51
Changing Drive Mode 51
Changing Speed Range 54
Controls 54
Changing Speed Range 54
Brakes 58
Controls 58
Foot Brake 58
Parking Brake 59
Exhaust Brake 60
Steering 61
Controls 61
Changing Steering Mode 61
Lighting and Other Switches 64
Controls 64
Tires 68
Air Pressure 68
Restriction on Continuous Driving 68
Equipment Inside the Cab 69
Control 69
Equipment Inside the Cab 70
Equipment Outside the Cab 73
How to Use the Air Inflator (Option) 73
Emergency Procedures 75
If Trouble Occurs 75
If the Engine Stops while Traveling 76
If Shifting Gears is Impossible 77
Towing the Crane 81
[CRANE OPERATION]
Crane Operation Procedure – Summary 85
On-outrigger Operation 85
How to Read the Performance Data Plate 90
WARNING AND OPERATING INSTRUCTIONS 90
Load (Operating) Radius/Lifting Height Chart 93
Rated Lifting Capacity Table 95
Load Moment Indicator (AML-L) 102
Configuration and Functions of the Load Moment
Indicator System 105
Controls 108
Names and Functions of Load Moment Indicator Main
Unit Parts 110
Selecting Operational Status 117
3 Contents
Load Moment Indicator Pre-operational Inspection
122
How to Use the Working Range Limit Function 126
Display Alteration 131
Recovery from a Stop 132
Display and Disposition of Failure Messages 134
Disposition of System Trouble 136
Other Safety Devices 137
Anti-twoblock Device 137
External Warning Lamps (Option)
139
Operating the PTO and Warming Up the Machine 140
Operating the PTO 140
Warming Up the Machine 141
Outriggers 142
Setting the Crane 142
Controls 143
Extending the Outriggers 144
Level Adjustment 148
Stowing the Outriggers 150
Adjusting Control Levers 153
Adjusting Neutral Position of Levers 153
Adjusting Length of Control Levers 155
Hoisting 156
Controls (ISO recommended layout) 156
Hoisting Up and Down 156
Telescoping the Boom 158
Controls (ISO recommended layout) 158
Extending and Retracting the Boom 159
Emergency Telescoping Procedure 162
Elevating the Boom 164
Controls (ISO recommended layout) 164
Raising and Lowering the Boom 165
Swinging the Boom 167
Controls (ISO recommended layout) 167
Swinging the Boom 167
On-rubber Operation
170
Stationary 170
Traveling with a Load Lifted 172
Removing and Stowing the Main Hook Block 174
Removing the Main Hook Block 174
Stowing the Main Hook Block 176
Reeving Wire Rope 177
Standard Number of Parts of line 177
Reeving Procedure 179
4 Contents
Single Top 182
Components 182
Single Top Lift 183
Mounting the Single Top 184
Stowing the Single Top 187
Jib 190
Components 190
Jib Lift 191
Mounting the jib 193
Changing the jib Offset Angle 200
Changing the Jib Length 202
Stowing the Jib 208
Equipment Inside the Cab 214
Equipment Outside the Cab 216
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 217
Pre-Operational and Periodic Inspection 218
Regular Replacement of Safety Parts 228
Greasing 229
Maintenance Table 230
Greasing Chart 232
Gear Oil 234
Maintenance Table 234
Winch Speed Reducer Oil Level Check 235
Winch Speed Reducer Oil Replacement 235
Swing Speed Reducer Oil Level Check 237
Swing Speed Reducer Oil Replacement 237
Axle (Carrier Axle) Oil Level Check 239
Axle (Carrier Axle) Oil Replacement 239
Axle (Planetary Gear) Oil Level Check 241
Axle (Planetary Gear) Oil Replacement 241
Engine 243
Maintenance Table 243
Air Cleaner Check 244
Element Cleaning 245
Element Replacement 247
Engine Cooling System 248
Maintenance Table 249
Cooling Water Level Check 249
Torque Converter System 250
Maintenance Table 250
Oil Level Check 251
Oil Replacement 251
Strainer Cleaning 254
Line Filter Element Replacement 255
5 Contents
Fuel System 256
Maintenance Table 256
Fuel Tank Level Check 257
Water Separator Level Check 257
Brake System 258
Maintenance Table 258
Brake Fluid Level Check 259
Brake Fluid Replacement 259
Disc Brake Pad Wear Check 260
Air Dryer Function Check 262
Air Dryer Desiccating Agent Replacement 262
Parking Brake Pad Clearance Adjustment 263
Axle System 265
Maintenance Table 265
Suspension Lock Cylinder Bleeding 265
Tires and Wheels 267
Maintenance Table 267
Tire Wear Check 267
Tire Replacement 268
Loose Wheels Lug Nnt Check 270
Hydraulic System 271
Maintenance Table 272
Oil Level Check (Hydraulic Oil Tank) 273
Oil Replacement (Hydraulic Oil Tank) 273
Return Filter (Hydraulic Oil Tank) 275
Air Breather (Hydraulic Oil Tank) 276
Line Filter (Auto Stop Circuit) 276
Swing System 277
Maintenance Table 277
Swing Bearing Mounting Bolt Check 277
Electrical System 278
Maintenance Table 278
Fuses Replacement 278
Battery Electrolyte Check 280
Wire Ropes 281
Proper Handling of Wire Ropes 281
Wire Rope Replacement 283
[INFORMATION AND DATA]
Major Specifications 291
Conversion Table 291
Crane Specifications 293
Carrier Specifications 294
Overall Dimensions 295
Weight 296
Relief Valve Pressure 296
Wire Rope Specifications 297
6 Contents
Oils and Greases 298
Table 298
Recommended Oils and Greases 300
Consumable Parts 305
Filters 305
Fuses 306
Hand Signals 307