Tadano TR-600EXL-3 Rough Terrain Crane Operation & Maintenance Manual – PDF

Tadano TR-600EXL-3 Rough Terrain Crane Operation & Maintenance Manual 545366 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-600EXL-3 Rough Terrain Crane Operation & Maintenance Manual 545366 – PDF DOWNLOAD

Language : English & Japanese
Pages : 409
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-600EXL-3 Rough Terrain Crane Operation & Maintenance Manual 545366 – PDF DOWNLOAD

Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-15
Rules for Operation (General) A-17
Rules for Operation (Weather) A-34
Rules for Operation (Power Lines, Radio Waves) A-37
Rules for Operation (Operation without Extending
Outriggers) A-39
Rules for Operation (Special Operation) A-41
After Operation A-43
Rules for Road Travel A-44
Rules for Transportation and Towing A-49
Rules for Parking A-52
Rules for Inspection and Maintenance A-54
Warning Labels A-67
Warning Labels – Location and Contents A-68
Contents 1
Preface 7
Servicing and Ordering Parts 8
Directional Terms 9
Components 10
Layout of Controls 11
Travel Operation Controls 11
Crane Operation Controls 13
Others 15
Terminology 16
[TRAVELING]
Traveling Procedure 21
Preparatory Steps 21
Starting 25
Traveling 26
Stopping 27
Parking 28
Crane Operator’s Cab 29
Opening and Closing the Door 29
Opening and Closing the Windows 31
Adjusting the Seat Position 32
Control Levers Stowing 33
Adjusting the Steering Wheel 34
How to Read the Instrument Panel 35
Meters and Gauges 35
Indicator Lamps 39
Starting and Stopping the Engine 44
Controls 44
How to Use the Starter Switch 44
Pre-starting Checks 45
Starting the Engine 46
Stopping the Engine 48
Changing Drive Mode 49
Controls 49
Changing Drive Mode 49
Changing Speed Range 52
Controls 52
Changing Speed Range 52
Brakes 56
Controls 56
Foot Brake 56
Parking Brake 57
Exhaust Brake 58
Steering 59
Controls 59
Changing Steering Mode 59
Lighting and Other Switches 62
Controls 62
Tires 66
Air pressure 66
Restriction on Continuous Driving 66
Equipment Inside the Cab 67
Control 67
Air Conditioner (Option) 68
Equipment Inside the Cab 69
Equipment Outside the Cab 72
How to Use the Air Inflator (Option) 72
Tire Chain (Option) 74
Emergency Procedures 75
If Trouble Occurs 75
If the Engine Stops while Traveling 76
When Engine Stops Due to Fuel Shortage 76
If Shifting Gears is Impossible 77
Towing the Crane 81
[CRANE OPERATION]
Crane Operation Procedure – Summary 85
On-outrigger Operation 85
How to Read the Performance Data Plate 90
Load Radius/Lifting Height Chart 90
Rated Lifting Capacity Table 92
AML (Overload prevention device) 99
Configuration and Functions of the AML System 102
Controls 106
Names and Functions of AML Main Unit Parts 108
Selecting Operational Status 116
AML Pre-operational Inspection 121
How to Use the Working Range Limit Function 125
Display Alteration 131
Recovery from a Stop 132
Display and Disposition of Failure Messages 135
Disposition of System Trouble 138
Other Safety Devices 140
Overwind Cutout Device 140
Gate Switch 141
External Warning Lamps (Option) 142
Emergency Engine Stop Switch 143
Over-Unwinding Cutout Device 144
Operating the PTO and Warming Up the Machine 145
Operating the PTO 145
Warming Up the Machine 146
Outriggers 147
Setting the Crane 147
Controls 148
Extending the Outriggers 150
Level Adjustment 154
Stowing the Outriggers 156
Adjusting Control Levers 158
Adjusting Neutral Position of Levers 158
Adjusting Length of Control Levers 160
Hoisting 161
Controls (ISO recommended layout) 161
Hoisting Up and Down 161
Other Winch -related Control and Devices 163
Telescoping the Boom 164
Controls (ISO recommended layout) 164
Extending and Retracting the Boom 165
Emergency Telescoping Procedure 168
Elevating the Boom 170
Controls (ISO recommended layout) 170
Raising and Lowering the Boom 171
Swinging the Boom 173
Controls (ISO recommended layout) 173
Swinging the Boom 174
On-rubber Operation
177
Stationary 177
Traveling with a Load Lifted 179
Removing and Stowing the Main Hook Block 180
Removing the Main Hook Block 180
Stowing the Main Hook Block 182
Reeving Wire Rope 183
Standard Number of Parts of line 182
Reeving Procedure 186
Single Top 189
Components 189
Single Top Lift 190
Mounting the Single Top 191
Stowing the Single Top 194
Jib 197
Components 197
Jib Lift 198
Mounting the jib 200
Changing the jib Offset Angle 207
Changing the Jib Length 209
Stowing the Jib 215
Mounting and Dismounting Counterweight 221
Components 221
Mass of Removable Counterweight 221
Mounting and Dismounting Counterweight 222
Equipment Inside the Cab 225
Equipment Outside the Cab 227
Oil Cooler 227
Winch Drum Monitor Mirror (Option) 227
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 229
Pre-Operational and Periodic Inspection 230
Safety Parts Requiring Regular Replacement 230
Greasing 241
Maintenance Table 242
Greasing Chart 244
Gear Oil 246
Maintenance Table 246
Winch Speed Reducer Oil Level Check 247
Winch Speed Reducer Oil Replacement 247
Swing Speed Reducer Oil Level Check 249
Swing Speed Reducer Oil Replacement 249
Axle (Carrier Axle) Oil Level Check 251
Axle (Carrier Axle) Oil Replacement 251
Axle (Planetary Gear) Oil Level Check 253
Axle (Planetary Gear) Oil Replacement 253
Engine 255
Maintenance Table 255
Air Cleaner Check 256
Element Cleaning 257
Element Replacement 259
Engine Cooling System 260
Maintenance Table 261
Cooling Water Level Check 261
Torque Converter System 262
Maintenance Table 262
Oil Level Check 263
Oil Replacement 263
Strainer Cleaning 266
Line filter Element Replacement 267
Fuel System 268
Maintenance Table 269
Fuel Tank Level Check 269
Water Separator Water Level Check 270
Brake System 271
Maintenance Table 271
Brake Fluid Level Check 272
Brake Fluid Replacement 272
Disc Brake Pad Wear Check 273
Air Dryer Function Check 275
Air Dryer Desiccating Agent Replacement 275
Parking Brake Pad Clearance Adjustment 276
Axle system 278
Maintenance Table 278
Suspension Lock cylinder Bleeding
278
Tires and Wheels 280
Maintenance Table 280
Tire Wear Check 280
Tire Replacement 281
Loose Wheel Lug Nut Check 283
Hydraulic System 284
Maintenance Table 285
Oil Level Check (Hydraulic Oil Tank) 286
Oil Replacement (Hydraulic Oil Tank) 286
Return Filter (Hydraulic Oil Tank) 289
Air Breather (Hydraulic Oil Tank) 290
Line Filter (Automatic Stop Circuit) 290
Line Filter (Steering Circuit) 291
Line Filter (Winch Brake Circuit) 291
Swing System 292
Maintenance Table 292
Swing Bearing Mounting Bolt Check 292
Electrical System 293
Maintenance Table 293
Fuse Replacement 293
Battery Electrolyte Check 296
Boom Telescoping System 297
Maintenance Table 297
Stretch Check and Tension Adjustment of Wire Rope for
Boom Telescoping and Oil Feed Hose for Boom
Telescoping Cylinder 297
Wire Ropes 298
Proper Handling of Wire Ropes 298
Wire Rope Replacement 300
[INFORMATION AND DATA]
Conversion 307
Major Specifications 308
Crane Specifications 308
Carrier Specifications 309
Overall Dimensions 310
Mass 31
Relief Valve Pressure 311
Wire Rope Specifications 312
Others 312
Oils and Greases 313
Table 313
Recommended Oils and Greases 315
Consumable Parts 320
Filters 320
Fuses 321