Tadano TR-800XXL Rough Terrain Crane Operation Manual – PDF

Tadano TR-800XXL Rough Terrain Crane Operation Manual 545704 – PDF DOWNLOAD

FILE DETAILS:

Tadano TR-800XXL Rough Terrain Crane Operation Manual 545704 – PDF DOWNLOAD

Language : English
Pages : 319
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano TR-800XXL Rough Terrain Crane Operation Manual 545704 – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-3
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels – Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 10
Others 13
Terminology 14
[TRAVELING]
Traveling Procedure 17
Preparatory Steps 17
Starting 18
Traveling 19
Stopping 19
Parking 20
Crane Operator’s Cab 21
Opening and Closing the Door 21
Opening and Closing the Windows 22
Adjusting the Seat Position 22
Stowing the Lever Stands 23
Adjusting the Steering Wheel 24
How to Read the Instrument Panel 25
Meters and Gauges 25
Indicator Lamps 28
Starting and Stopping the Engine 32
Controls 32
How to Use the Starter Switch 32
Pre-starting Checks 33
Starting the Engine 33
Stopping the Engine 34
Changing Drive Mode 35
Controls 35
Changing Drive Mode 35
Changing Speed Range 37
Controls 37
Changing Speed Range 37
Brakes 40
Controls 40
Foot Brake 40
Parking Brake 41
Exhaust Brake 41
Steering 42
Controls 42
Changing Steering Mode 42
Lighting and Other Switches 45
Controls 45
Tires 48
Maximum traveling speed 48
Air pressure 48
Restriction on Continuous Driving 48
Air Conditioner (Option) 49
Components 50
How to Use 51
Error Display on the Display Panel 54
Equipment Inside the Cab 55
Controls 55
Equipment Outside the Cab 57
How to Use the Air Inflator (Option) 57
Emergency Procedures 58
If Trouble Occurs 58
If the Engine Stops while Traveling 58
If Shifting Gears is Impossible 59
Towing the Crane 61
[OPERATION]
Crane Operation Procedure – Summary 63
How to Read the Performance Data Plate 66
Load Radius/Lifting Height Chart 66
Rated Lifting Capacity Table 69
Reduced Lifting Capacity from Rated Lifting
Capacities 80
Contents
1 Contents Contents GR-800XXL-1/O2(U)-3E
Load Moment Indicator (AML) 84
Configuration and Functions of the Load Moment
Indicator System 86
Controls 90
Names and Functions of Load Moment Indicator
Main Unit Parts 91
Selecting Operational Status 97
Load Moment Indicator Pre-operational Inspection
102
How to Use the Working Range Limit Function
103
Display Alteration 107
Recovery from a Stop 108
Abnormality Messages and Recovering Operations
111
In the Event of a System Failure 113
Other Safety Devices 114
Anti-twoblock Device 114
External Warning Lamps (Option) 115
Operating the PTO and Warming Up the Machine
116
Operating the PTO 116
Warming Up the Machine 117
Outriggers 118
Setting the Crane 118
Controls 118
Extending the Outriggers 119
Level Adjustment 122
Stowing the Outriggers 123
Adjusting Control Levers 124
Adjusting Position of the Lever Stands 124
Stowing the Lever Stands 125
Hoisting (for 2M2D Specification) 126
Controls 126
Hoisting Up and Down 127
Other Winch-related Controls and Devices 128
Telescoping the Boom (for 2M2D Specification)
129
Controls 129
Extending and Retracting the Boom 131
Emergency Telescoping Procedure 134
Elevating the Boom 135
Controls 135
Raising and Lowering the Boom 135
Elevation Slow Stop Function 136
Swinging the Boom 137
Controls 137
Swinging the Boom 138
Swing Stop Function 140
On-rubber Operation 141
Stationary 141
Traveling with a Load Lifted 142
Removing and Stowing the Main Hook Block 144
Removing the Main Hook Block 144
Stowing the Main Hook Block 145
Reeving Wire Rope 146
Standard Number of Parts of line 146
Reeving Procedure 149
Single Top (Option) 151
Components 151
Single Top Lift 152
Mounting the Single Top 152
Stowing the Single Top 156
Jib 158
Components 158
Jib Lift 159
Mounting the Base Jib 161
Mounting the Base Jib and Top Jib 168
Changing the Jib Offset Angle 175
Stowing the Base Jib 178
Stowing the Base Jib and Top Jib 183
Dismounting the Jib 186
Mounting the jib 187
Mounting and Dismounting Counterweight 188
Components 188
Mass of Removable counterweight 188
Mounting and Dismounting Counterweight 189
Equipment Inside the Cab 191
Components 191
Equipment Outside the Cab 193
Winch Drum Monitor Mirror (Option) 193
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 195
Pre-Operational and Periodic Inspection 196
Regular Replacement of Safety Parts 201
Greasing 202
Maintenance Table 202
Greasing Chart 203
Gear Oil 206
Maintenance Table 206
Winch Speed Reducer Oil Level Check 207
Contents 2 Contents
Winch Speed Reducer Oil Replacement 207
Swing Speed Reducer Oil Level Check 208
Swing Speed Reducer Oil Replacement 208
Axle (Carrier Axle) Oil Level Check 209
Axle (Carrier Axle) Oil Replacement 209
Axle (Planetary Gear) Oil Level Check 210
Axle (Planetary Gear) Oil Replacement 210
Engine 211
Maintenance Table 211
Air Cleaner Check 211
Element Cleaning 211
Element Replacement 213
Engine Cooling System 214
Maintenance Table 214
Cooling Water Level Check 214
Torque Converter System 215
Maintenance Table 215
Oil Level Check 215
Oil Replacement 215
Strainer Cleaning 217
Line Filter Element Replacement 217
Fuel System 218
Maintenance Table 218
Fuel Tank Level Check 218
Water Separator Water Level Check 218
Brake System 219
Maintenance Table 219
Brake Fluid Level Check 220
Brake Fluid Replacement 220
Disc Brake Pad Wear Check 220
Air Dryer Function Check 221
Air Dryer Desiccating Agent Replacement 221
Parking Brake Pad Clearance Adjustment 222
Axle System 223
Maintenance Table 223
Suspension Lock Cylinder Bleeding 223
Tires and Wheels 224
Maintenance Table 224
Tire Wear Check 224
Tire Rotation 224
Loose Wheels Lug Nut Check 225
Hydraulic System 226
Maintenance Table 226
Oil Level Check (Hydraulic Oil Tank) 227
Oil Replacement (Hydraulic Oil Tank) 227
Return Filter Replacement (Hydraulic Oil Tank)
228
Return Filter Replacement 229
Air Breather Replacement (Hydraulic Oil Tank) 229
Line Filter Cleaning (Outrigger Circuit) 230
Line Filter Replacement (Automatic Stop Circuit) 230
Line Filter Replacement (Steering Circuit) 230
Line Filter Replacement (Return Circuit) 230
Line Filter Replacement (Steering /Axle Lock Circuit)
231
Swing System 232
Maintenance Table 232
Swing Bearing Mounting Bolt Check 232
Electrical System 233
Maintenance Table 233
Fuse Replacement 233
Battery Electrolyte Check 235
Air Conditioner (Option) 236
Maintenance Table 236
Condenser Check and Cleaning 236
Refrigerant Level Check 236
Refrigerant Piping Connection Check 237
Inside Air Filter Check and Cleaning 237
Outside Air Filter Replacement 237
V-belt Check 238
Periodical Part Replacement 238
Wire Ropes 239
Proper Handling of Wire Ropes 239
Wire Rope Replacement 240
[INFORMATION AND DATA]
Major Specifications 245
Conversion Table 245
Crane Specifications 247
Carrier Specifications 248
Overall Dimensions 249
Mass 250
Relief Valve Pressure 250
Wire Rope Specifications 250
Other 250
Oils and Greases 251
Table 251
Recommended Oils and Greases 252
Hand Signals 254