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FILE DETAILS:
Tadano Truck Crane TL-300E-3 Operation and Maintenance Manual- PDF DOWNLOAD
Language : Japanese,English
Pages :284
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Tadano Truck Crane TL-300E-3 Operation and Maintenance Manual- PDF DOWNLOAD
Safety A-1
Safety Rules A-3
Before Operation A-4
Rules for Operation (Setting Outriggers) A-13
Rules for Operation (General) A-15
Rules for Operation (Weather) A-32
Rules for Operation (Power Lines, Radio Waves) A-35
Rules for Operation (Special Operation) A-37
After Operation A-38
Rules for Road Travel A-39
Rules for Inspection and Maintenance A-41
Warning Labels A-54
Warning Labels-Location and Contents A-55
Contents 1
Preface 5
Servicing and Ordering Parts 6
Directional Terms 7
Components 9
Layout of Controls 1 o
Crane Operator’s Cab 10
Terminology 12
[OPERATION]
Crane Operation Procedure-Summary 17
Preparatory Steps 17
During Operation 19
At the End of Operation 20
How to Read Performance Data Plate 21
Working Range & Lifting Height Chart 21
Rated Lifting Capacity Table 23
AML (Overload Prevention Device} 27
Configuration and Functions of the AML System 30
Controls 33
Names and Functions of AML Main Unit Parts 34
Registering Operational Status 41
AML Pre-operational Inspection 47
How to Use the Working Range Restricting Function 50
Display Alteration 54
Recovery from an Automatic Stop 55
Display and Disposition of Failure Messages 57
Disposition of System Troubles 60
Other Safety Devices 61
Overwind Cutout Device 61
Front Jack Overload Warning Device 63
Accumulator Low Pressure Warning Device 64
Over-unwinding Cutout Device 65
Starting and Stopping the Engine 66
Control 66
Pre-starting Checks 66
Starting the Engine 67
Stopping the Engine 69
Operating the PTO and Warming Up the Machine 70
Operating the PTO 70
Warming Up the Machine 71
Checks to Make during Warm-up 71
Outriggers 72
Setting the Crane 72
Controls 73
Extending the Outriggers 74
Level Adjustments 78
Front Jack 80
Stowing the Outriggers 81
Crane Operator’s Cab 83
Opening and Closing the Door 83
Adjusting Seat Position 84
Adjusting Length of Control Levers 84
Acceleration 86
Controls 86
Hoisting 88
Controls 88
Hoisting Up and Down 89
Other Winch-related Controls and Devices 91
Telescoping the Boom 93
Controls 93
Extending and Retracting the Boom 93
Emergency Telescoping Procedure 97
Elevating the Boom 98
Control 98
Raising and Lowering the Boom 98
Swinging the Boom 100
Controls 100
Swinging the Boom 100
Taking Out and Stowing the Main Hook Block 103
Taking Out Main Hook Block 103
Stowing Main Hook Block 105
Reeving Wire Rope 107
Standard Number of Parts of Line 107
Reeving Procedure 109
Single Top 112
Components 112
Single Top Lift 113
Mounting the Single Top 114
Stowing the Single Top 118
Jib 122
Components 122
Jib Lift 123
Mounting the Jib 125
Changing the Jib Offset Angle 135
Changing the Jib Length 139
Stowing the Jib 145
Equipment Inside the Cab 154
Heater (option) 154
Other Equipment Inside the Cab 156
Equipment Outside the Cab 160
Oil Cooler (option) 160
Oil Temperature Gauge (option) 160
[ INSPECTION AND MAINTENANCE]
Inspection and Maintenance 161
Pre-Operational and Periodic Inspection 162
Safety Parts Requiring Regular Replacement 167
Greasing 168
Maintenance Table 169
Greasing Chart 170
Gear Oil 171
Maintenance Table 171
Winch Speed Reducer Oil Level Check 172
Winch Speed Reducer Oil Replacement 172
Swing Speed Reducer Oil Replacement 173
Hydraulic System 174
Maintenance Table 175
Oil Level Check (Hydraulic Oil Tank) 176
Oil Replacement (Hydraulic Oil Tank) 176
Oil Level Check (Oil Reservoir) 179
Oil Replacement (Oil Reservoir) 179
Return Filter (Hydraulic Oil Tank) 180
Return Filter (Inside Swing Table) 180
Air Breather (Hydraulic Oil Tank) 181
Line Filter (Winch Brake Circuit)
181
Line Filter (Automatic Stop Circuit) 181
Line Filter (Boom Telescoping Circuit) 182
Line Filter (Accumulator Circuit) 182
Swing System 183
Maintenance Table 183
Swing Brake Bleeding 183
Swing Bearing Mounting Bolt Check 184
Winch System 185
Maintenance Table 185
Winch Brake for Wear Check 186
Winch Brake Adjustment 186
Brake Cylinder CD Bleeding 189
Accelerator System 190
Maintenance Table 190
Accelerator Circuit Bleeding 190
Electrical System 192
Maintenance Table 192
Fuses Replacement 192
Wire Ropes 194
Proper Handling of Wire Ropes 194
Wire Rope Replacement 196
[INFORMATION AND DATA]
Conversion 203
Major Specifications 204
Crane Specifications 204
Overall Dimensions 205
Mass 206
Relief Valve Pressure 206
Wire Rope Specifications 207
Other 207
Oils and Greases 208
Oil and Grease Table 208
Recommended Oils and Greases 21 o
Consumable Parts 212
Filters 212
Fuses 212
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