Terex Crane Crossover 8000 Operator’s Manual PN 12261-765 – PDF DOWNLOAD

Terex Crane Crossover 8000 Operator’s Manual PN 12261-765 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane Crossover 8000 Operator’s Manual PN 12261-765 – PDF DOWNLOAD

Language : English
Pages : 416
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane Crossover 8000 Operator’s Manual PN 12261-765 – PDF DOWNLOAD

3
Introduction 9
Construction and Industrial Equipment Product Safety 9
Nomenclature 11
Chassis Configurations 12
Intended Use 13
Bulletin Distribution and Compliance 14
Contacting Manufacturer 15
Transfer of Machine Ownership 16
Safety 17
Safety Introduction 17
Alert System 18
General Safety 23
Safety Sign Maintenance 23
Crossover 8000 Safety Sign Locations 24
Safety Guidelines 42
Personal Protection Equipment 43
Workplace Safety 44
Effects of Wind Conditions 52
Lightning Storm 54
Temporary Interruption of Crane Operations 55
Resuming Crane Operations 58
Ending Crane Operations 59
Turning / Driving in Reverse 60
Parking the Vehicle 61
Lock Out & Tag Out 62
Access/Egress 64
Personal Safety 71
Seat Belts 72
Temperature Effects on Telescope and Boom Hoist Cylinders 73
Assembly 77
Erecting the Jib 77
Changing the Offset of the Jib 79
Spooling Wire Rope on Drums 81
Cable Sockets 85
Hoist-Line Reeving 88
Cable Reeving 91
Dead Ending Wire Rope in Socket 92
Extending and Retracting the Jib Pull-out Section 93
Counterweight Installation 95
Description Of Machine and Controls 99
Controls in the Cab 99
Upper Controls and Instruments 124
Universal Symbol Identification 131
Power Take-Off 135
Carrier Controls and Instruments 137
Side-Stow Jib 140
Rated Capacity Indicator and Anti-Two Block 142
Rated Capacity Indicator System 142
Anti-Two Block Components 143
Inspection 145
Pre-Start Inspection 145
Suggested Hydraulic Crane Inspection Checklist 147
Daily Check (8 Hours) 152
Weekly Check (40 Hours) 153
Monthly Check (80 hours) 154
Quarterly Checks (250 Hours) 155
Semiannual Checks (1000 Hours) 156
Annual Check (1500 – 2000 Hours) 157
Wire Rope Inspection 158
Wire Rope Inspection Record 160
Mobile Crane Load Test Inspection 161
Operating Instructions 165
Job-Site 165
Job Site Setup Procedure 165
Outrigger Positioning 166
Work Site Position 168
Cold Weather Operation 169
General Operational Issues 170
Ignition Switch-Carrier Cab & Upper Operator’s Cab 170
General Rules 171
Safety Devices 172
Training and Operator Qualifications 173
Operator Aids 174
Load Handling Operations 175
Max Load and Boom Angle Charts 176
Load Rating Chart Interpretation 176
Using the Maximum Load Chart 182
Operating Radius 184
Boom Angle Placards 185
Operating the Unit 186
Operator Shutoff Devices 186
Operating the Unit 189
Jump Starting an Engine- Booster Cable Instructions 190
Unusual Operating Conditions 191
Initiating Operation 195
Arm and Hand Signals 196
Lifting the Load 199
Making a Typical Lift 200
Moving the Unit 205
Removable Counterweight 205
Vehicular Operation 208
Traveling around the Jobsite 210
Roading the Unit 213
Towing or Pushing Vehicle 214
Dolly 215
Emergency Procedures 223
Emergency Procedures 223
Emergency Boom Retraction 224
Emergency Lowering of Boom 225
Emergency Rotation 226
Disassembly 227
Stowing the Jib 227
Transportation 229
Transporting the Crane 229
Instructions for Loading and Unloading 230
Maintenance 231
Maintenance Introduction 231
Cold Weather Package Specification 232
Cold Weather Package Recommendations 233
Safety Practices 237
General Work Practices 239
Storing Components 240
Cleanliness 241
Operator Observation 242
Maintenance Checks and Lubrication 243
90-Day Maintenance Items 245
Semi-Annual Maintenance Items 246
Machine Maintenance Checklist 247
Hydraulic Hoses 250
Filters and Maintenance 253
Diesel Exhaust Fluid Specification 255
TIRES 259
Tire Maintenance 261
Aluminum Decking & Fender Maintenance Procedure 264
Swing Lock Maintenance 265
HVAC 266
Wire rope and reeving 270
Lubrication 272
Lubrication Introduction 272
Master Lubrication Chart 274
Grade Selection Chart 276
Hydraulic Oil Requirements 278
Koehring Spec 805 Data 281
Premium Grade Anti-Wear Hydraulic Oils 282
Turntable and Swing Pinion 285
Cable Lubrication Methods 287
Boom Lubrication 291
BOOM LUBRICATION & WEAR PADS INSPECTION RECORD 297
Swing Reducers 298
Slider Pads 299
Swing System Maintenance 300
Swing Bearing Bolting Procedure 300
Winch Lubrication 302
Wire Rope Lubrication 303
Drive Shaft Maintenance 304
Brake System Maintenance 307
Air System Maintenance 308
Engine Radiator Maintenance 309
Hydraulic System Maintenance 311
Anti-Two Block System 315
Storage 317
Storage 317
Machine Storage 319
Engine Storage 321
Transmission Storage 324
Chrome Cylinder Rod Storage 325
Restoration to Service 327
Restoring Engine to Service 328
Restoring Transmission to Service 329
Specifications 331
Wire Rope Specifications 331
Vehicle Dimensions 332
Engine Data 335
Pumps and Function Speeds 336
Troubleshooting 339
Introduction 339
General Procedure 341
Hydraulics – General 342
Operator Controls 343
Front Axles 344
Steering Circuit 346
Air Pressure 347
Swng Circuit 348
Boom Hoist Circuit 349
Telescope Circuit 350
Winch Circuit 351
Outrigger Circuit 353
Swing Pumps Circuit 354
Swing Circuit Control Valves 357
Swing Circuit Relief Valves 359
Fluid Motor 360
Cylinders 362
Cylinder Leakage 363
Excessive Heating of Oil In System 365
Electrical Controls 366
Two-Block System 367
Service / Parts 369
General Service Information 369
Outrigger Position Sensors 371
General Work Practices 239
Repairs-Adjustments-Remarks Log 374
Torque Wrench Extensions 376
Welding Instructions 378
Hydraulic System 380
Valve Adjustments 380
Pumps 386
Rotary Manifold 388
Rotation System 393
Inspection of Rotation Bearing Clearance 393
Swing Reducer 395
Electrical System 396
Fuse Block-Operator’s Cab 396
Relay & Fuse Block-Chassis 398
Electrical System Collector Ring 399
Maintenance -Free Battery Testing 401
Appendix 403
Conversion Tables 403
Average Weight of Materials 407
Torque Specs -SAE & Metric 409
California Proposition 65 Warning 411
Lead Warning – State of California 412
Greer Element VGA Operator’s Manual 413