Terex Crane QUADSTAR 1100 TIER 4 FINAL & ROW EXPORT Operator’s Manual 12261-751 PDF

Terex Crane QUADSTAR 1100 TIER 4 FINAL & ROW EXPORT Operator’s Manual 12261-751 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane QUADSTAR 1100 TIER 4 FINAL & ROW EXPORT Operator’s Manual 12261-751 – PDF DOWNLOAD

Language : English
Pages : 360
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane QUADSTAR 1100 TIER 4 FINAL & ROW EXPORT Operator’s Manual 12261-751 – PDF DOWNLOAD

3
Introduction 7
Construction and Industrial Equipment Product Safety 7
Nomenclature 9
Intended Use 10
Bulletin Distribution and Compliance 11
Contacting Manufacturer 12
Transfer of Machine Ownership 13
Safety 15
Safety Introduction 15
Alert System 16
General Safety 21
Safety Sign Maintenance 21
Safety Sign Locations 22
Workplace Safety 34
Effects of Wind Conditions 42
Lightning Storm 44
Temporary Interruption of Crane Operations 45
Resuming Crane Operations 48
Ending Crane Operations 49
Turning/Driving in Reverse 50
Parking the Vehicle 51
Lock Out & Tag Out 52
Access/Egress 54
Personal Safety 58
Seat Belts 59
Temperature Effects on Telescope and Boom Hoist Cylinders 60
Assembly 63
Step Installation 63
Spooling Wire Rope on Drums 64
Hoist-Line Reeving 68
Cable Reeving 70
Side Stow Jib 71
Counterweight Loading 88
Description Of Machine and Controls 93
Universal Symbol Identification 93
Controls in the Cab 98
Upper Controls and Instruments 131
Inspection 139
Pre-Start Inspection 139
Wire Rope Inspection Record 144
Crane Boom 145
Mobile Crane Load Test Inspection 147
Operating Instructions 151
Cummins Tier 4 Final Engine-Overview of Operation 151
Fluids 151
Cummins Tier 4 Final Lamps 152
Performing A Stationary Exhaust System Cleaning 154
Exhaust System Cleaning Switch 156
Cummins Contact Information 157
Operator Shutoff Devices 158
Boom Modes 161
Operating the Unit 163
Starting the Engine 163
Cold Weather Starting 165
Jump-Starting an Engine with Booster Cables 166
Operating the Engine 167
Making a Typical Lift 168
Arm and Hand Signals 175
Load Rating Chart Interpretation 177
“On-Tires” Lift 187
Unusual Operating Conditions 189
Moving the Unit 193
Vehicular Operation 193
Traveling around the Jobsite 198
Disassembly 199
Side Stow Jib Stowage 199
Counterweight Unloading 216
Transportation 221
Instructions for Loading and Unloading 221
Maintenance 225
Fuel System 225
Maintenance Introduction 227
Special Break-in Requirements for New Cranes 228
Machine Maintenance Checklist 229
Lubrication Chart 232
Operator Observation 235
Engine Maintenance 236
Engine Radiator & Cooling System Maintenance 239
Transmission Maintenance 241
Axle Maintenance 245
Tire Maintenance 262
Wheel Removal & Installation Procedure 266
Air System Maintenance 268
Brake System 270
Axle Centering Switch Adjustment 275
Boom Lubrication 276
BOOM LUBRICATION & WEAR PADS INSPECTION RECORD 283
Turntable and Swing Pinion 284
Swing Reducers 287
Swing Lock Maintenance 288
Hydraulic System Maintenance 289
Hydraulic Hoses 293
Hydraulic Swivel-Center 296
Hydraulic Oil Requirements 299
Electrical System Battery Check 302
Electrical System-Operator’s Cab 307
Electrical System Collector Ring 310
HVAC 312
Wire rope and reeving 317
Cable Lubrication Methods 319
Cold Weather Package Specifications 323
Cold Weather Package Recommendations 328
Specifications 333
Wire Rope Specifications 333
Service / Parts 335
Pressure Settings-Pumps & Valves 335
Outrigger Position Sensors 344
Welding Instructions 346
Appendix 349
Conversion Tables 349
Average Weight of Materials 353
Torque Specs -SAE & Metric 355
Greer Element VGA Operator’s Manual 357