Terex Crane RT200 Series Parts Manual 12261-197 – PDF DOWNLOAD

Terex Crane RT200 Series Parts Manual 12261-197 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT200 Series Parts Manual 12261-197 – PDF DOWNLOAD

Language : English
Pages : 271
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane RT200 Series Parts Manual 12261-197 – PDF DOWNLOAD

RT 200 Series 1
TABLE OF CONTENTS 2
FILTERS 3
2 CARRIER FRAME, FUEL TANK 4
2 1 < Frame, Axle Pivot, Fenders, Decks 4
2 2 < Batteries 5
2 3 < Fuel Tank 6
2 4 < Hydraulic Axle Lock-Out 7
2 5 < Axle Lock-Out Cylinder 8
2 6 < Pintle Hook 9
3 OUTRIGGERS 10
3 1 < Outriggers 10
3 2 < Outrigger Beam Assembly 11
3 3 < Outrigger Jack Cylinder 12
3 3A < Outrigger Jack Cylinder 13
3 4 < Beam Extend Cylinder 14
3 5 < Outrigger Valve (Selector) 15
3 6 < Outrigger Pads 16
5 CARRIER AXLES & WHEELS 17
5 1 < Wheels & Tires 17
5 2 < Planetary Axles (Rockwell) 18
5 3 < Differential 19
5 4 < Planetary Axles (Rockwell) 20
5 5 < Planetary Axles (Rockwell) 21
5 6 < Planetary Axle Brakes 22
6 CARRIER ENGINE (CUMMINS 6BT 5 9) 23
6 1 < Engine (Cummins 6BT 5 9) 23
6 2 < Governor Control (Cummins 6BT 5 9) 24
6 3 < Cooling System (Cummins 6BT 5 9) 25
6 4 < Air Cleaner (Cummins 6BT 5 9) 26
6 5 < Exhaust Assembly (Cummins 6BT 5 9) 27
6 6 < Cold Start Aid (Cummins 6BT 5 9) 28
6 7 < Fuel Water Separator 29
6 9 < Water Filter Assembly (Cummins) 30
6A CARRIER ENGINE (CUMMINS 1997 EPA) 31
6A 1 < Engine Installation (Cummins 6BT 5 9 – EPA 1997) 31
6A 2 < ENGINE INSTALLATION (Cummins 6BT 5 9 – EPA 1997) 32
6A 3 < Alcohol Evaporator (Cummins 6BT 5 9 – EPA 1997 33
6A 4 < Air Cleaner (Cummins 6BT 5 9 – 1997 EPA) 34
6B CARRIER ENGINE (CAT 3116 DIT) 35
6B 1 < Engine (Cat 3116 DIT) 35
6B 2 < Engine (CAT 3116 DIT) 36
6B 3 < Cooling System (CAT 3116 DIT) 37
6B 4 < Air Cleaner (CAT 3116 DIT) 38
6B 5 < Exhaust Assembly (CAT 3116 DIT) 39
6C CARRIER ENGINE (CAT – 1997 EPA) 40
6C 1 < Engine (CAT 3116 DIT – EPA 1997) 40
6C 2 < Engine (CAT 3116 DIT – EPA 1997) 41
6C 3 < Air Cleaner (CAT 3116 – 1997 EPA) 42
7 TRANSMISSION 43
7 1 < Transmission 43
7 2 < Transmission (Clark 18000) 44
7 3 < Transmission (Clark 18000) 45
7 4 < Transmission (Clark 18000) 46
7 5 < Transmission (Clark 18000) 47
7 6 < Transmission (Clark 18000) 48
7 7 < Transmission (Clark 18000) 49
7 8 < Transmission (Clark 18000) 50
7 9 < Transmission (Clark 18000) 51
7 10 < Transmission (Clark 18000) 52
7 11 < Transmission (Clark 18000) 53
7 12 < Transmission (Clark 18000) 54
7 13 < Transmission (Clark 18000) 55
7 14 < Parking Brake 56
7 15 < Range Shift Assembly 57
9 DRIVE SHAFTS 82
9 1 < Drive Shaft 82
10 BRAKES 83
10 1 < Air Compressor 83
10 2 < Brakes 84
10 3 < Brakes 85
10 4 < Pressure Converter 86
10 5 < Parking Brake 87
10 6 < Parking Brake Chamber 88
10 7 < Air Dryer 89
10 8 < Moisture Ejectors 90
11 STEERING 91
11 1 < Steering Control Unit 91
11 2 < Steering 92
11 3 < Steering Cylinder 93
11 3A < Steering Cylinder 94
11 4 < Steering Valve 95
11 5 < Ground Driven Steering 96
11 6 < Independent Rear Wheel Steer 97
12 SUPERSTRUCTURE 98
12 1 < Superstructure 98
12 2 < Superstructure 99
12 3 < Swing Gear Dust Cover 100
12 4 < Swing Bearing Cover Ass’y 101
13 COUNTERWEIGHT 102
13 1 < Counterweight (6100# Cast) 102
13 2 < Counterweight (8900# / 10000# Fab) 103
22 SWING SYSTEM 104
22 1 < Swing Reduction Unit 104
22 2 < Swing Speed Reducer 105
22 3 < Swing Motor 106
22A SWING SYSTEM 107
22A 1 < Swing Drive (Braden) 107
22A 2 < Swing Reduction Unit (Braden) 108
22A 3 < Swing Motor (Eaton) 109
24 PUMP DRIVE CASE 110
24 1 < Hydraulic Pumps 110
24 2 < Main Hydraulic Pump 111
24 3 < Hydraulic Pump (Steering & Outriggers) 112
25 HYDRAULIC SYSTEM 113
25 1 < Hydraulic Reservoir 113
25 2 < Lower Hydraulics 114
25 3 < Lower Hydraulics 115
25 4 < Upper Hydraulics 116
25 5 < Upper Hydraulics 117
25 6 < Center Swivel Assembly 118
25 7 < Rotary Manifold 119
25 7A < Rotary Manifold 120
25 8 < Valve 121
25 9 < Auxiliary Winch Valve 122
25 10 < Swing Valve 123
25 11 < Priority Valve 124
27 OPERATOR’S CAB & MACHINERY HOUSING 125
27 1 < Operator’s Cab 125
27 2 < Operator’s Cab 126
27 3 < Operator’s Cab 127
27 4 < Operator’s Cab 128
27 5 < Operator’s Cab 129
27 6 < Engine Housing 130
27 7 < Operator’s Seat 131
27 8 < Seat Suspension 132
27 9 < Seat Suspension (Option) 133
27A OPERATOR’S CAB 134
27A 1 < Operator’s Cab 134
27A 2 < Operator’s Cab 135
27A 3 < Operator’s Cab 136
27A 4 < Operator’s Cab 137
27A 5 < Operator’s Cab (Door) 138
27B OPERATOR’S CAB 139
27B 1 < Operator’s Cab 139
27B 2 < Operator’s Cab 140
27B 3 < Operator’s Cab 141
27B 4 < Operator’s Cab 142
27B 5 < Operator’s Cab (Door) 143
27B 6 < Operator’s Cab (Front Windshield) 144
27B 7 < Operator’s Cab (Roof Hatch) 145
27B 8 < Engine Housing (SN: 12406 & Later) 146
28 OPERATOR’S CONTROLS 147
28 1 < Controls 147
28 2 < Attachment & Swing Controls 148
28 3 < Lever Assembly 149
28 4 < Throttle Controls 150
28 5 < Swing Brake Control 151
28 6 < Swing Pin Lock Assembly 152
28 7 < Swing Lock Control (360°) 153
28 8 < Boom Angle Indicator 154
28 9 < Solenoid Disconnects 155
28 11 < Anti-Two Block Assembly 156
28 12 < Anti-Two Block Control Panel 157
29 GUARDS, RAILS, STEPS, MIRRORS 158
29 1 < Mirrors 158
30 MARKING 159
30 1 < Marking Decals 159
30 2 < Marking Decals 160
30 3 < Marking Decals 161
30 4 < Marking Decals 162
30 5 < Marking Decals 163
30 6 < Marking Decals (Boom) 164
30A MARKING 165
30A 1 < Marking Decals 165
30A 2 < Marking Decals 166
30A 3 < Marking Decals 167
30A 4 < Marking Decals 168
30A 5 < Marking Decals 169
30A 6 < Marking Decals (Boom) 170
31 HEATER 171
31 1 < Propane Heater & Defroster (Hunter PH20-15A) 171
31 2 < Propane Heater (Hunter PH20-15A) 172
31 3 < Propane Heater (Hunter PH20-15A) 173
31 4 < Propane Heater (Hunter PH20-15A) 174
31 5 < Diesel Heater & Defroster (Hunter DH22-15A) 175
31 6 < Diesel Heater (Hunter DH22-15A) 176
31 7 < Diesel Heater (Hunter DH22-15A) 177
31 8 < Diesel Heater (Hunter DH22-15A) 178
31 9 < Heater / AC Installation (Upper) 179
31 10 < Heater / AC (Kenway LRCR004) 180
31 11 < Air Conditioner Installation (Upper) 181
31 12 < Air Conditioner (Kenway LRCR006) 182
31 13 < Heater Installation (Upper) 183
31 14 < Heater (Kenway LRCR007) 184
33 ELECTRICAL SYSTEM 185
33 1 < Electrical 185
33 2 < Dash Assembly 186
33 3 < Console Assembly 187
33 4 < Collector Ring 188
33 4A < Collector RIng (Greer RCI510) 189
33 5 < Shift Quadrant Assembly 190
33 6 < Electrical 191
33 7 < Lights 192
33 8 < Axle Center Light 193
34 HORN, WIPER, FLODDLIGHTS, ACCESSORIES 194
34 1 < Wipers & Washers (Upper) 194
34 2 < Horn / Tachometer 195
34 3 < Work Lights 196
34A WIPERS 197
34A 1 < Wipers 197
35 TOOLS, PAINT, LUBRICANTS 198
35 1 < Tools / Paint 198
35 2 < Hydraulic O-RIngs & Clamps 199
35 3 < Clamps 200
39 HYDRAULIC TELESCOPING BOOM 201
39 1 < 94′ Boom (#1 Base Section) 201
39 2 < 94′ Boom (Cylinder & Rod) 202
39 3 < 94′ Boom (#2 Section) 203
39 4 < 94′ Boom (#3 Section / Chains) 204
39 5 < 94′ Boom (#4 Section) 205
39 6 < 94′ Boom (Slide Pads) 206
39 7 < 94′ Boom (Boom Hydraulics) 207
39 8 < 94′ Boom (Extend Cylinder) 208
39 9 < 94′ Boom (Hold Valve) 209
39 10 < Hoist Cylinder 210
39A HYDRAULIC TELESCOPING BOOM 211
39A 1 < 72′ Boom (#1 Base Section) 211
39A 2 < 72′ Boom (Cylinder & Rod) 212
39A 3 < 72′ Boom (#2 Section) 213
39A 4 < 72′ Boom (#3 Tip Section) 214
39A 5 < 72′ Boom (Slide Pads) 215
39A 6 < 72′ Boom (Boom Hydraulics) 216
39A 7 < 72′ Boom (Extend Cylinder) 217
39A 7A < 72′ Boom (Extend Cylinder) 218
39A 8 < Hoist Cylinder 219
39B HYDRAULIC TELESCOPING BOOM 220
39B 1 < 32′ Boom (Base Boom Section) 220
39B 2 < 32′ Boom (Boom Tip Section) 221
39B 3 < 32′ Boom (Pusher Assembly) 222
39B 4 < 32′ Boom (Boom Hydraulics) 223
39B 5 < 32′ Boom (Boom Extend Cylinder) 224
39B 6 < 32′ Boom (Pusher Boom Alarm Assembly) 225
39B 7 < 32′ Boom (Hold Valve) 226
39C JIBS 227
39C 1 < Side-Stow Offsettable Jibs (26’/26′-43′) 227
39C 2 < Jib Stowage Assembly 228
39C 3 < Anti-Two Block (Jib) 229
39D HYDRAULIC TELESCOPING BOOM 230
39D 1 < 100′ Boom (#1 Base Section) 230
39D 2 < 100′ Boom (Cylinder & Rod) 231
39D 3 < 100′ Boom (#2 Section) 232
39D 4 < 100′ Boom (#3 Section / Chains) 233
39D 5 < 100′ Boom (#4 Section) 234
39D 6 < 100′ Boom (Slide Pads) 235
39D 7 < 100′ Boom (Boom Hydraulics) 236
39D 8 < 100′ Boom (Extend Cylinder) 237
39D 9 < 100′ Boom (Hold Valve) 238
39D 10 < 100′ Boom (Hoist Cylinder) 239
40 HYDRAULIC WINCH 240
40 1 < Winch Motor 240
40 2 < Hydraulic Winch 241
40 3 < Hydraulic Winch 242
40 4 < Winch Valve 243
40 5 < Winch Cable Roller 244
40A HYDRAULIC WINCH 245
40A 1 < Winch Valve 245
40A 2 < Winch Motor (Rexroth AA6VM80) 246
40A 3 < Winch Motor (Rexroth AA6VM80) 247
40A 4 < Hydraulic Winch (Braden PD15B) 248
40A 5 < Hydraulic Winch (Braden PD15B) 249
40A 6 < Winch Cable Roller 250
44 HOOK BLOCKS, BALLS 251
44 1 < Hook BLock (2 Sheave / 25 Ton) 251
44 2 < Hook Block (3 Sheave / 30 Ton) 252
44 3 < Hook Block ( 4 Sheave / 30 Ton) 253
44 4 < Overhaul Ball (121#/239#/240#) 254
45 WIRE ROPE, PENDANTS, REEVING 255
45 1 < Wire Rope & Reeving (Regular Lay) 255
45 2 < Wire Rope & Reeving (Rotation Resistant) 256
50 ATTACHMENT OPTIONS 257
50 1 < Auxiliary Winch (72′ & 94′ Booms) 257
50 2 < Auxiliary Winch (32′ Boom) 258
50 4 < Auxiliary Boom Head Sheave 259
50 5 < Winch Rotation Indicator 260
50 6 < 3rd Wrap Indicator 261
50 7 < Front Mounted Winch 262
50 8 < Anti-Two (Aux Sheave) 263
52 RATED CAPACITY INDICATOR (RCI500) 264
52 1 < Greer RCI500 (RCI Assembly) 264
52 2 < Greer RCI500 (RCI Assembly) 265
52 3 < Greer RCI500 (Lower Computer Board) 266
52 4 < Greer RCI500 (Upper Computer Board) 267
52 5 < Greer RCI500 (Transducers) 268
52A RATED CAPACITY INDICATOR (RCI510) 269
52A 1 < Greer RCI510 (RCI Assembly) 269
52A 2 < Greer RCI510 (Computer) 270
52A 3 < Greer RCI510 (Reel) 271