Terex Crane RT230 Tier 3 Export & RT230 Tier 4i Parts Manual 12261-318 – PDF DOWNLOAD

Terex Crane RT230 Tier 3 Export & RT230 Tier 4i Parts Manual 12261-318 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT230 Tier 3 Export & RT230 Tier 4i Parts Manual 12261-318 – PDF DOWNLOAD

Language : English
Pages : 324
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane RT230 Tier 3 Export & RT230 Tier 4i Parts Manual 12261-318 – PDF DOWNLOAD

2 CARRIER FRAME, FUEL TANK 9
2 1) Frame W/Outrigger 9
2 3) Deck Assembly 9
2 4) Fender 9
2 5) Pintle Hook ASSY 9
2 6) Fuel Tank 50 GAL 9
2 8) Hydraulic Axle Lock-Out 9
2 10) Fuel Tank INSTL 9
2 11) Fill Cap Assembly 9
2 12) Axle Lock-Out Assembly 9
2 14) Axle Lock-Out Cylinder 9
3 OUTRIGGERS 9
3 1) O R Beam ASSY 9
3 3) Outrigger Jack Cylinder 9
3 4) Cylinder Weldment 9
3 5) Cylinder, Outrigger Extend 9
3 6) Outrigger Valves 9
3 7) Pad-Outrigger 9
5 CARRIER AXLES (AXLE TECH) & WHEELS 9
5 1) Front Axle Assembly 9
5 3) Rear Axle Assembly 9
5 5) Front & Rear Axle 9
5 6) Group-Brake 9
5 7) CARR ASSY-DIFF, STD DIFF 9
5 8) Group-HSG 9
5 9) Hub & Shaft Group 9
5 10) Wheels & Tires 9
5 11) Wheels & Tires 9
6 ENGINE INSTALLATION – NON NORTH AMERICA – TIER 3 9
6 1) Engine INSTL , QSB4 5, 130HP 9
Non North America, Cummins Engine 9
(Beginning W/ Serial No 9
1T9RT203JDW161382) 9
6 4) Engine ASSY , QSB4 5, 130HP 9
Non North America, Cummins Engine 9
(Beginning W/ Serial No 9
1T9RT203JDW161382) 9
6 6) Air Cleaner 9
Tier 4i – Non North America 9
6 7) Exhaust ASSY, ROW 9
6A ENGINE INSTALLATION – TIER 4i 9
6A 1) Engine INSTL, QSB4 5, 130HP 9
Tier 4i, Cummins Engine 9
(Beginning W/ Serial No 9
1T9RT230CCW161124) 9
6A 5) Engine ASSY, QSB4 5, 130HP 9
Tier 4i, Cummins Engine 9
(Beginning W/ Serial No 9
1T9RT230CCW161124) 9
6A 7) Shift Valve Assembly 9
6A 8) Cooling Package 9
6A 9) Air Cleaner Tier 4i 9
6A 10) Exhaust ASSY 9
7 TRANSMISSION – TIER 3 & TIER 4i 9
7 1) Transmission – T20000 (Dana – Powershift) 9
7 2) Transmission Converter Housing 9
7 3) Transmission Case & Rear Cover 9
7 4) Transmission Turbine Shaft 9
7 5) Transmission Drive Plates 9
7 6) Transmission Torque Convertor 9
7 7) Transmission Gears 9
7 8) Transmission Auxiliary Pump Drive 9
7 9) Transmission Pump Disconnect 9
7 10) Transmission Disconnect Plumbing & Attachment 9
7 11) Transmission Pump Drive Charging 9
7 12) Transmission Forward Shaft 9
7 13) Transmission Reverse & 2ND Shaft 9
7 14) Transmission Reverse Idler 9
7 15) Transmission Low Speed Shaft 9
7 16) Transmission 3RD Shaft 9
7 17) Transmission Idler Shaft 9
7 18) Transmission Output Shaft 9
7 19) Transmission Disc Brake 9
7 20) Transmission Caliper Disc Brake 9
7 21) Transmission Hi & Low Range Shift Control 9
7 22) Transmission Charging Pump 9
7 23) Transmission Valve 3 Speed W/O Inching, W/O Declutch & W/O Modulation 9
7 24) Transmission ASSY -Valve 3SP W/O Inclutch & W/O Declutch 9
7 26) Transmission Remote Filter 9
7 27) Transmission Kit-Gasket & Sealing 9
9 DRIVE SHAFTS 10
9 1) Drive Shaft, Front 10
9 2) Drive Shaft, Rear 10
10 BRAKES 10
10 1) Brake Line Assembly 10
10 4) Air Supply Assembly 10
10 6) Air Brake Kit 10
10 7) Kit Transmisson ASSY (Parking Brake) 10
11 STEERING 10
11 1) Steering System 10
11 2) Steering Assembly 10
11 4) Steering Control Unit 10
11 5) Steering Cylinder 10
11 6) Steering Valve, Rear Axle 10
12 SUPERSTRUCTURE 10
12 1) Superstructure 10
13 COUNTERWEIGHT 10
13 1) Counterweight 8900# FAB 10
13 2) Counterweight 10000# FAB 10
22 SWING SYSTEM 10
22 1) Swing Drive Braden 10
22 2) Swing Brake Assembly 10
24 PUMP DRIVE CASE 10
24 1) Hydraulic Pump 10
24 2) Hydraulic Pump 10
25 HYDRAULIC SYSTEM 10
25 1) Reservoir HYD ASSY 10
25 2) Hydraulic Reservoir 10
25 3) Lower Hydraulics ASSY 10
25 6) Swivel Assembly 10
25 8) Swivel Hydraulic 10
25 9) Upper Hydraulics ASSY 10
25 14) Swing Valve 10
27 OPERATOR’S CAB & MACHINERY HOUSING 10
27 1) Cab Assembly 10
27 3) Operator’s Cab 10
27 4) Operator’s Cab 10
27 5) Operator’s Cab 10
27 6) Operator’s Cab 10
27 7) Front Wiper/Washer Assembly 10
27 8) Cab Roof Wiper Assembly 10
27 9) Operator’s Cab Front Windshield 10
27 10) Operator’s Cab Roof Hatch 10
27 11) Operator’s Cab Door 10
27 12) Operator’s Seat 10
27 13) Engine Housing Installation 10
27 14) Engine Housing Assembly 10
28 OPERATOR’S CONTROLS 10
28 1) Directional Signal Control 10
28 2) Transmission Shifter Control 10
28 3) Swing Brake Control 10
28 5) 360° House Lock 10
28 6) House Lock Assembly 10
28 7) Boom Angle Indicator 10
28 8) Cab Throttle Control 10
28 9) Control Lever Options 10
28 10) Right Arm Assembly Single Axis 10
28 11) Left Arm Assembly Single Axis 10
28 12) Right Arm Assembly Double – Axis 10
28 13) Left Arm Assembly Double – Axis 10
28 14) Boom Control 10
28 15) Control Box Dual Lever Single Axis 10
28 16) Control Module 10
30 MARKING 10
30 1) Paint & Marking (Tier 4i & ROW) 10
30 2) Paint & Marking (Tier 4i & ROW) 10
30 3) Paint & Marking (Tier 4i & ROW) 10
30 6) Decal Installation, Tier 3 Emission 10
30 7) Marking Decals-English, 94’ Boom 10
30 8) Marking Decals-Metric, 94’ Boom 10
30 9) Marking Decals-English, 100’ Boom 10
30 10) Marking Decals-Metric, 100’ Boom 10
30 11) Decal, Operator Cab 10
30 12) Decal Kit 10
30A MARKING (SPANISH) 10
30A 1) Paint & Marking – Spanish 10
30B MARKING (PORTUGUESE) 10
30B 1) Paint & Marking – Portuguese 10
30C MARKING (RUSSIAN) 10
30D 1) Decal Assembly – Russian 10
31 HEATER 10
31 1) A/C & Heater Options 10
31 2) Hydraulic A/C & L P Heater (Option 1) 10
31 5) Blower System, Kenway (Option 1) 10
31 6) Hydraulic A/C Unit, Kenway (Option 1) 10
31 8) Hoses & Mounting Kit, Kenway 10
(Option 1) 10
31 10) Hose ASSY EVAP COMP (Option 1) 10
31 11) Hose ASSY Drier to EVAP (Option 1) 11
31 12) Hose ASSY, – 6 HYD Case Drain 11
(Option 1) 11
31 13) Kit, MD 9037/47/57 MTG (Option 1) 11
31 14) Heater Assembly, Suburban (Option 2) 11
31 16) LP Bracket Kit (Option 2) 11
31 17) Thermostat Assembly (Option 2) 11
31 18) Deluxe A/C & Flameless Heat 11
(Option 3) 11
31 19) Cab ASSY Kit, Kenway (Option 3) 11
31 20) Blower ASSY, AC & Heat 11
31 22) Group, EVAP Coil 11
31 23) Group, Cover 11
31 24) Shelf ASSY 11
31 26) Fuse Panel ASSY, HB9 11
31 27) Outside Air Kit 11
31 28) Hydraulic Drive Unit Kenway (Option 3) 11
31 30) Motor ASSY, 1 59 9067 AOH 11
31 31) Pump/Block ASSY MD9067 12V 11
31 32) ASSY, Return Block 11
31 33) ASSY, Heat Manifold 11
31 34) ASSY, Oil Level Sensor Block 11
31 35) ASSY, Belt Tensioner 11
31 36) COND ASSY 11
31 37) Hose & Drive MTG Kit Kenway (Option 3) 11
31 38) No Heater-Includes Cover (Option 4) 11
31A HEATER / AC 11
31A 1) Cold Start Options 11
31A 2) Immersion Heater Hydraulic Oil 11
31A 3) Immersion Heater 11
31A 4) Sensor & Priming Pump (Cold Start) 11
33 ELECTRICAL SYSTEM 11
33 1) Electrical Assembly 11
33 3) Upper Dash Panel Assembly 11
33 5) Battery Assembly 11
33 6) Slip Ring, 53 Circuit W/ Air 11
33 7) Pneumatic Swivel 11
33 8) Circuit Breaker 11
33 9) Axle Centering Light ASSY 11
33 10) Optional Lights 11
33 11) Work Light Assembly 11
33 13) Clearance Light 11
33 15) Battery Disconnect 11
33 16) Fuel Filter Heater Harness 11
39 HYDRAULIC TELESCOPING BOOM – 94’ 11
39 1) Boom, 94’ Boom W/O Sheaves 11
39 6) 94’ Boom Extend Cylinder 11
39 7) 94’ Sheave Assembly 11
39 8) 94’ Sheave Bushing 11
39 9) 94’ Sheave Assembly 11
39A HYDRAULIC TELESCOPING BOOM – 100’ 11
39A 1) Boom, 100’ W/O Sheaves 11
39A 6) 100’ Boom Extend Cylinder 11
39A 7) 100’ Sheave Assembly 11
39A 8) 100’ Sheave Bushing 11
39A 9) 4 Sheave Assembly 11
39A 10) Sheave Assembly 11
39A 11) Boom Hold Valve 11
39A 12) Boom Hoist Cylinder 11
39A 13) Boom/TELE Valve 11
39B HYDRAULIC TELESCOPING BOOM – 72’ 11
39B 5) Sheave W/Bushing 11
39C JIBS 11
39C 1) Side-Stow Offsettable Jibs 26’ 11
39C 3) Side-Stow Offsettable Jibs 26’- 43’ 11
39C 5) Jib Stowage Assembly 11
39C 7) Anti-Two Block Jib 11
40 HYDRAULIC WINCH 11
40 1) Main Winch & AUX Winch Braden PD15B 11
40 2) Sprag Clutch Assembly 11
40 3) Primary Planet Carrier ASSY 11
40 4) Planet Carrier ASSY 11
40 5) Brake Cylinder SUB-ASSY 11
40 6) Hydraulic Motor Sub-Assembly 11
40 8) Winch Cable Roller 11
40 10) Winch Valve (With AUX Winch) 11
40 11) Winch Valve (W/O AUX Winch) 11
40A AUXILIARY WINCH 11
40A 1) AUX Winch Assembly 11
40A 2) Auxiliary Sheave ASSY (Boom Head) 11
40A 3) Anti-Two (AUX Sheave) 11
44 HOOK BLOCKS, BALLS 12
44 1) Hook Block, 2 Sheave / 25 Ton 12
44 2) Hook Block, 2 Sheave / 25 Ton 12
44 3) Hook Block, 3 Sheave / 30 Ton 12
44 4) Hook Block, 3 Sheave / 30 Ton 12
44 5) Hook Block, 4 Sheave / 30 Ton 12
44 6) Hook Block, 4 Sheave / 30 Ton 12
44 7) Overhaul Ball 240# / 250# 12
45 WIRE ROPE, PENDANTS, REEVING 12
45 1) Wire Rope & Reeving 12
52 RATED CAPACITY INDICATOR 12
(ELEMENT VGA) 12
52 1) RCL Assembly 12
52 4) Computer MG500 12
52 5) Greer RCL 510 Reel 12
52 6) Horn Assembly, RCL 12
54 FILTERS 12
54 1) Filters Non-North America-Cummins 12
54 2) Filters – (USA – Cummins) 12
55 RECOMMENDED SPARE PARTS LIST 12
55 1) Recommended Spare Parts List (Tier 3) 12
55 3) Recommended Spare Parts List (Tier 4i) 12
56 OPTIONAL 12
56 1) 3RD Wrap Indicator 12
56 2) Stack Light Assembly 12
56 3) Indicator Rear Wheel Steer 12
56 4) Kit, Tire Inflation 12
56 5) Spark Arrestor Muffler 12
56 6) Fire Extinguisher Kit Installation 12
56 7) Wind Speed Sensor 12
58 MANUALS 12
58 1) Manuals 12