Terex Crane RT300-1 Operator’s Manual – PDF DOWNLOAD

Terex Crane RT300-1 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT300-1 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 261
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Terex Crane RT300-1 Operator’s Manual – PDF DOWNLOAD

SAFETY
INDEX
SECTION 1
SUBJECT PAGE
Introduction 1 – 1
Symbols 1 – 2
Handling Personnel 1 – 3
Training and Knowledge 1 – 3
Operator’s Responsibilities 1 – 4
Signal Person’s Responsibility 1 – 5
Responsibilities of All Crew Members 1 – 6
Management Responsibilty 1 – 6
Planning The Job 1 – 7
Operator’s Safety Check 1 – 8
Operator Aids Check 1 – 8
Operation Overload Protection 1 – 9
Operation Setup 1 – 10
Power Line Safety 1 – 10
Slip and Fall Prevention 1 – 11
Travel 1 – 11
CONTROLS AND INSTRUMENTS
Revised: April 2005
INDEX
SECTION 2
SUBJECT PAGE
Universal Symbol Identification 2 – 1
Upper Controls & Instruments 2 – 4
Upper Controls & Instruments Key 2 – 5
Upper Controls & Instruments 2 – 6
PRE-START INSPECTION 3 – 1
SAFETY EQUIPMENT 3 – 2
STARTING THE ENGINE 3 – 2
OPERATING THE ENGINE 3 – 3
COLD WEATHER STARTING 3 – 3
JUMP STARTING AN ENGINE WITH BOOSTER CABLES 3 – 4
VEHICULAR OPERATION 3 – 4
TRAVELLING AROUND THE JOBSITE 3 – 5
MAKING A TYPICAL LIFT 3 – 6
CRANE HAND SIGNALS 3 – 10
“ON TIRES” LIFTS 3 – 11
HOIST LINE REEVING 3 – 12
HOIST LINE REEVING 3 – 13
WIRE ROPE SPECIFICATIONS 3 – 13
AUXILIARY WINCH 3 – 13
TRANSPORTING THE CRANE 3 – 14
SIDE STOW OFFSET JIB 3 – 14
UNUSUAL OPERATING CONDITIONS 3 – 20
LOAD RATING CHART INTERPRETATION 3 – 23
LUBRICATION CHART 4 – 1
INTRODUCTION 4 – 2
MACHINE MAINTENANCE CHECK LIST 4 – 3
WIRE ROPE INSPECTION RECORD 4 – 6
ENGINE MAINTENANCE 4 – 7
ENGINE RADIATOR MAINTENANCE 4 – 8
TRANSMISSION MAINTENANCE 4 – 9
TRANSMISSION 4 – 10
AXLE MAINTENANCE 4 – 11
TIRES 4 – 12
AIR SYSTEM MAINTENANCE 4 – 14
BRAKE SYSTEM 4 – 15
TURNTABLE & SWING PINION 4 – 17
SWING REDUCER 4 – 18
HYDRAULIC SYSTEM MAINTENANCE 4 – 19
HYDRAULIC OIL REQUIREMENTS 4 – 21
CABLE LUBRICATION METHODS 4 – 26
ELECTRICAL SYSTEM BATTERY CHECK 4 – 27
ELECTRICAL SYSTEM COLLECTOR RING 4 – 29
CABLE REEVING 4 – 31
SPOOLING WIRE ROPE ON DRUMS 4 – 31
WIRE ROPE & REEVING 4 – 32
WIRE ROPE SPECIFICATIONS 4 – 32
CRANE BOOM 4 – 35
AIR DRYER 4 – 36
SLIDER PADS 4 – 36
General Procedure 5 – 1
Hydraulic – General 5 – 2
Operator Controls 5 – 3
Front Axle 5 – 4
Steering Circuit 5 – 6
Alternator 5 – 10
Starter 5 – 11
Brakes 5 – 12
Parking Brake 5 – 13
Air Pressure 5 – 13
Swing Circuit 5 – 14
Boom Hoist Circuit 5 – 15
Boom Telescope Circuit 5 – 16
Winch Circuit 5 – 17
Outrigger Circuit 5 – 19
Pumps 5 – 21
Control Valves 5 – 24
Relief Valves 5 – 25
Fluid Motor 5 – 26
Cylinders 5 – 28
Cylinder Leakage 5 – 29
Excessive Heating Of Oil In System 5 – 30
Electrical Controls 5 – 31
Propane Heater 5 – 32
Maintenance Free Battery Testing 5 – 35
Anti Two Block System 5 – 37
VALVE ADJUSTMENTS 6 – 1
SWING RELIEF VALVE ADJUSTMENT 6 – 3
ROTARY MANIFOLD 6 – 5
STEERING PRIORITY VALVE ADJUSTMENT 6 – 7
BOOM ALIGNMENT AND ADJUSTMENT 6 – 8
BOOM CHAIN ADJUSTMENT 6 – 10
AXLE LOCKOUT SYSTEM 6 – 12
SWING BRAKE CONTROL ADJUSTMENT 6 – 13
RING GEAR BOLTING SEQUENCE 6 – 15
TORQUE WRENCH EXTENSIONS 6 – 16
WELDING INSTRUCTIONS 6 – 17
HYDRAULIC CYLINDERS 6 – 19
WIRE ROPE AND REEVING 6 – 22
SPOOLING WIRE ROPE ON DRUMS 6 – 23
CABLE SOCKETS 6 – 24
SHORT TERM STORAGE 7 – 1
LONG TERM STORAGE 7 – 1
ENGINE STORAGE 7 – 1
RESTORING ENGINE TO SERVICE 7 – 4
TRANSMISSION STORAGE 7 – 4
RESTORING TRANSMISSION TO SERVICE 7 – 5
RESTORATION TO SERVICE 7 – 5
CHROME CYLINDER ROD STORAGE 7 – 6
CONVERSION TABLES 8 – 1
AVERAGE WEIGHT OF MATERIALS 8 – 3
SUGGESTED TORQUE RATINGS 8 – 4
MACHINE SPECIFICATIONS 8 – 6
WIRE ROPE USER’S MANUAL 9-1