Terex Crane RT555 Tier 3 Export & Tier 4i Parts Manual 12261-269 PDF

Terex Crane RT555 Tier 3 Export & Tier 4i Parts Manual 12261-269 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT555 Tier 3 Export & Tier 4i Parts Manual 12261-269 – PDF DOWNLOAD

Language : English
Pages : 337
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane RT555 Tier 3 Export & Tier 4i Parts Manual 12261-269 – PDF DOWNLOAD

2 CARRIER FRAME & FUEL TANK 6
2 1) Deck & Fender INSTL 6
2 4) FRNT Deck Assembly 6
2 5) Ladder Assembly 6
2 6) Fender Kit RT345/555 6
2 8) Frame W/Outriggers 6
2 9) Frame Machining 6
2 10) Fuel Tank Installation (80 GAL Capacity) 6
2 11) Axle Lock-Out Cylinder 6
2 12) Pintle Hook ASSY 6
2 13) Axle Lock-Out Assembly 6
3 OUTRIGGERS 6
3 1) Outrigger Assembly 6
3 2) Outrigger Beam Assembly 6
3 4) Cylinder Weldment 6
3 5) Outrigger Extend Cylinder 6
3 6) Outrigger Jack Cylinder 6
3 7) Valve, Outrigger 6
3 8) Outrigger Pads 6
5 CARRIER AXLES (KESSLER AXLE) & 6
WHEELS 6
5 1) Front Axle INSTL (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 3) Front Axle Assembly (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 4) Planetary Gear Drive Front & Rear 6
Axle (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 5) Hub Assembly – Front & 6
Rear Axle (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 7) Retainer For Parking Front & Rear Axle 6
(Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 8) Brake Front & Rear Axle (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 9) Parking Brake 6
Front & Rear Axle (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 10) Differential & Carrier ASSY 6
Front & Rear Axle (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 12) Rear Axle INSTL (Kessler Axle) 6
(Beginning W/ SL#1T9RT504JEW161699) 6
5 14) Rear Axle ASSY (Kessler Axle) 6
(Beginning W/ SL #1T9RT504JEW161699) 6
5 15) Wheel & Tire INSTL 6
6 ENGINE INSTALLATION – TIER 3 6
6 1) Engine Installation 6
QSB6 7, 173HP, Tier 3 – Non-North America 6
Cummins Engine 6
6 6) Exhaust Assembly, Non-North America 6
6 7) Engine Sub Assembly 6
QSB6 7, 173HP, Tier 3 – Non – North America 6
Cummins Engine 6
6A ENGINE INSTALLATION – TIER 4i 6
6A 1) Engine Installation 6
QSB6 7, 173HP, Tier 4i, Cummins Engine 6
(Beginning W/ SL#1T9RT555HBW160570 6
& Above 1T9RT504ADW161297) 6
6A 6) Engine SUBASSY 6
QSB6 7, 173HP, Tier 4i, Cummins Engine 6
(Beginning W/ SL#1T9RT555HBW160570 6
& Above 1T9RT504ADW161297) 6
6A 7) Low Shift Assembly 6
6A 8) Cooling Package (Export & Domestic) 6
6A 9) Exhaust Assembly, Tier 4i 6
7 TRANSMISSION – TIER 3, 4i & 6
NON-NORTH AMERICA 6
7 1) Transmission (Dana 32000 Series) 6
7 2) Transmission Converter Housing Group 6
7 3) Transmission Group-Torque Converter 6
7 4) Transmission Group-Transmission Case 6
7 5) Transmission Reverse & 3rd Clutch Shaft 6
Group With Step Sealed Piston 6
7 6) Transmission Forward & 2nd Clutch Shaft 6
Group With Step Sealed Piston 6
7 7) Transmission Group-Fwd & Rev Shaft 6
7 8) Transmission Group-Turbine Shaft 6
7 9) Transmission Group-Idler Shaft 6
7 10) Transmission Group-Low Shaft 6
7 11) Transmission Output Shaft Group-Rear 6
Disconnect 8 Speed 6
7 13) Transmission Pressure Regulator Valve & 6
Charging Pump Group 6
7 14) Transmission ASSY-Pressure Regulating 6
Valve 6
7 15) Transmission Group-Pump Drive Parts 6
7 16) Transmission Group-Pump Adaptor 6
7 17) Transmission ASSY-Charging Pump & Filter 6
7 18) Transmission Group-Remote Filter 6
7 19) Transmission Group-Control Valve Attach 6
Parts 6
7 20) Transmission ASSY-Electric Control 7
Valve 7
7 21) Transmission ASSY-Electric Control 7
Valve 7
7 22) Transmission Assembly-Shift Cylinder 7
7 23) Transmission Group-Range Shift 7
7 24) Transmission Group-Pump Disconnect 7
7 25) Transmission ASSY-Pump Disconnect 7
7 26) Transmission Drive Plate Group 7
7 27) Transmission Output Flange Group 7
7 28) Transmission Group-Rear Cover 7
7 29) Transmission Kits & Assemblies 7
9 DRIVE SHAFTS 7
9 1) Drive Shaft, Rear 7
9 2) Drive Shaft, Front 7
10 BRAKES 7
10 1) Brake Assembly 7
10 2) Brake Line INSTL 7
10 5) Tube, -4, FJIC-4SW/FJIC-4SW 7
10 6) Air Supply Assembly 7
10 9) Air Brake Kit 7
11 STEERING 7
11 1) Steering System 7
11 2) Steering Control Unit 7
11 3) Steering Cylinder (Weber HYD) 7
11 4) Steering Cylinder (Hengli) 7
11 5) Steering Valve 7
12 SUPERSTRUCTURE 7
12 1) Superstructure 7
12 2) Swivel Assembly 7
12 4) Swing Bearing ASSY 7
12 5) Cab Mount Assembly 7
13 COUNTERWEIGHT 7
13 1) 13,100# CTWT W/O AUX Winch 7
13 2) 14,200# CTWT W/O AUX Winch 7
22 SWING SYSTEM 7
22 1) Swing Drive, Braden 7
22 2) Swing Reduction Unit, Braden 7
22 3) Swing Motor, Eaton 7
24 PUMP DRIVE CASE 7
24 1) Hydraulic Pumps 7
24 2) Pump, Boom/Winch 7
24 4) Pump, Swing 7
25 HYDRAULIC SYSTEM 7
25 1) Hydraulic Tank INSTL 7
25 2) Hydraulic Tank ASSY 7
25 3) Lower Hydraulic INSTL 7
25 7) Upper Hydraulic ASSY 7
25 15) Upper Hydraulic Assembly 7
25 23) Swing Valve 7
25 24) Upper Hydraulic Winch Valve 7
25 25) Upper Hydraulic Boom Valve 7
25 26) Pressure Reducer Valve 7
25 27) Swivel Hydraulic 7
25 28) Upper Hydraulic Assembly Extend Cylinder 7
25 29) Remote Transmission Filter 7
27 OPERATOR’S CAB & MACHINERY HOUSING 7
27 1) Cab Assembly 7
27 3) Operator’s Cab 7
27 4) Operator’s Cab 7
27 5) Operator’s Cab 7
27 6) Operator’s Cab 7
27 7) Front Wiper/Washer Assembly 7
27 8) Cab Roof Wiper Assembly 7
27 9) Operator’s Cab Front Windshield 7
27 10) Operator’s Cab Roof Hatch 7
27 11) Operator’s Cab Door 7
27 12) Operator’s Seat 7
27 13) Engine Housing INSTL 7
27 14) Engine Housing 7
28 OPERATOR’S CONTROLS 7
28 1) Transmission Shifter Control 7
28 2) Directional Signal Control 7
28 3) Swing Brake Control 7
28 4) Swing Lock ASSY 7
28 5) House Lock Subassembly 7
28 6) Cab Throttle Control 7
28 7) Control Lever Options 7
28 8) Right Arm Assembly Single Axis 7
28 9) Left Arm Assembly Single Axis 7
28 10) Right Arm Assembly Double Axis 7
28 11) Left Arm Assembly Double Axis 7
28 12) Boom Control 7
28 13) Control Box Dual Lever Single Axis 7
28 14) Control Module 7
28 15) Control Box, Range Limit 7
30 MARKING 7
30 1) Paint & Marking Tier 4i & ROW 7
30 2) Lower Paint & Marking INSTL 7
30 6) Upper Paint & Marking INSTL 7
30 8) 110’ Boom Marking English 7
30 9) 110’ Boom Marking Metric 7
30 10) Decal INSTL, Tier 3 Emission 7
30 11) Marking Decals-Operator’s Cab 7
30 12) Decal Kit 7
30A MARKING (SPANISH) 7
30A 1) Paint & Marking Assembly – Spanish 7
30B MARKING (PORTUGUESE) 8
30B 1) Paint & Marking ASSY- Portuguese 8
30C MARKING (RUSSIAN) 8
30C 1) Decal Assembly – Russian 8
31 HEATER 8
31 1) A/C & Heater Options 8
31 2) Hydraulic A/C & L P Heater (Option 1) 8
31 5) Blower System, Kenway (Option 1) 8
31 6) Hydraulic A/C Unit, Kenway (Option 1) 8
31 8) Hoses & Mounting Kit, Kenway 8
(Option 1) 8
31 10) Hose ASSY EVAP COMP (Option 1) 8
31 11) Hose ASSY Drier to EVAP (Option 1) 8
31 12) Hose ASSY, – 6 HYD Case Drain 8
(Option 1) 8
31 13) Kit, MD 9037/47/57 MTG (Option 1) 8
31 14) Heater Assembly, Suburban (Option 2) 8
31 16) LP Bracket Kit (Option 2) 8
31 17) Thermostat Assembly (Option 2) 8
31 18) Deluxe A/C & Flameless Heat 8
(Option 3) 8
31 19) Cab ASSY Kit, Kenway (Option 3) 8
31 20) Blower ASSY, AC & Heat 8
31 22) Group, EVAP Coil 8
31 23) Group, Cover 8
31 24) Shelf ASSY 8
31 26) Fuse Panel ASSY, HB9 8
31 27) Outside Air Kit 8
31 28) Hydraulic Drive Unit Kenway 8
(Option 3) 8
31 30) Motor ASSY, 1 59 9067 AOH 8
31 31) Pump/Block ASSY MD9067 12V 8
31 32) ASSY, Return Block 8
31 33) ASSY, Heat Manifold 8
31 34) ASSY, Oil Level Sensor Block 8
31 35) ASSY, Belt Tensioner 8
31 36) COND ASSY 8
31 37) Hose & Drive MTG Kit Kenway 8
(Option 3) 8
31 38) No Heater-Includes Cover (Option 4) 8
31 39) Schematic, Electrical Air & Oil 8
Heat System 8
31A COLD START OPRIONS 8
31A 1) Cold Start Options 8
31A 2) Immersion Heater HYD Oil 8
31A 3) Immersion Heater 8
31A 4) Sensor & Priming Pump 8
(Cold Start) 8
33 ELECTRICAL SYSTEM 8
33 1) Dash Panel Assembly 8
33 3) Battery Assembly 8
33 4) Battery Disconnect Assembly 8
33 5) Battery Disconnect Assembly – Tier 4i 8
33 6) Slip Ring, 53 Circuit W/Air 8
33 7) 4 – Pass Pneumatic Swivel 8
33 8) Electrical System Lights & Relay 8
Panel 8
33 11) Lower Electrical INSTL 8
33 12) Battery Assembly 8
33 14) Battery Box ASSY 8
33 15) Breaker & Relay Box 8
33 16) Fuses 8
33 17) Fuel Filter Heater Harness 8
39 HYDRAULIC TELESCOPING BOOM 8
39 1) 110’ Boom ASSY 8
39 6) 110’ Boom Extend Cylinder 8
39 7) 110’ Boom Hold Valve 8
39 8) 110’ Boom Hoist Cylinder 8
(Weber HYD – Option 1) 8
39 9) 110’ Boom Hoist Cylinder 8
(Hengli – Option 2) 8
39 10) 5 – Sheave Boom Head ASSY 8
39A JIBS 8
39A 1) Offsettable Jib Assembly 33’ – 57’ 8
39A 3) Jib Stowage Assembly 32’ – 57’ 8
39A 5) Offsettable Jib Assembly 32’ 8
39A 7) Jib Stowage Assembly 8
39A 9) Anti Two Block Jibs 8
39A 10) Sheave 8
40 HYDRAULIC WINCH 8
40 1) Winch, Main & Auxiliary (Braden PD15B) 8
40 3) Winch Cable Roller 8
40 4) Hydraulic Motor Sub-ASSY 8
40A AUXILIARY WINCH 8
40A 1) Auxiliary Winch Assembly 8
40A 2) Auxiliary Sheave ASSY (Boom Head) 8
40A 3) Anti-Two AUX Sheave 8
44 HOOK BLOCKS & BALLS 8
44 1) Hook Block ASSY, 3 Sheave/30 Ton 8
44 2) Hook Block, 3 Sheave, 30 Ton 5/8 IN, 8
670LB 8
44 3) Hook Block ASSY 5 Sheave / 55 Ton 8
44 4) Hook Block 5 Sheave / 55 Ton 8
44 5) Hook Block ASSY 5 Sheave / 60 Ton 8
44 6) Hook Block ASSY 8
5 Sheave, 60 Ton 5/8 IN, 1151LB 8
44 7) Overhaul Ball, 240# / 250# 8
45 WIRE ROPE, PENDANTS & REEVING 8
45 1) Wire Rope 8
51 LIGHTS & SAFETY DEVICES 9
51 1) Operator’s Cab Lights & Safety 9
Devices 9
51 2) Revolving Amber Light 9
51 3) Clearance Lights 9
51 5) Work Light Assembly 9
52 RATED CAPACITY INDICATOR 9
(ELEMENT-VGA) 9
52 1) RCL Assembly, ORPS 9
(Element VGA Display) 9
52 3) Computer With Data Recorder 9
(Tier 3 & 4i) 9
52 4) Greer RCL 510 Reel 9
52 5) Horn Assembly, RCL 9
54 FILTERS 9
54 1) Filters Non-North America – Cummins 9
54 2) Filters – (USA – Cummins) 9
55 RECOMMENDED SPARE PARTS 9
55 1) Recommended Spare Parts List 9
(Tier 3) 9
55 3) Recommended Spare Parts List 9
(Tier 4i) 9
56 OPTIONAL 9
56 1) 3RD Wrap Indicator 9
56 2) Emergency Shutdown Kit 9
56 3) Spark Arrestor Muffler 9
56 4) Spark Arrestor Muffler ASSY 9
56 5) ASSY, Wind Speed Indicator 9
56 6) IND Rear Stear 9
56 7) Fire Extinguisher Kit Installation 9
56 8) Stack Light Assembly 9
56 9) Kit, Tire Inflation 9
56 10) Reel Assembly, High Voltage Option 9
58 MANUALS 9
58 1) Manuals 9