Terex Crane RT555 Tier 4i & Export Operator’s Manual 12261-270 – PDF DOWNLOAD

Terex Crane RT555 Tier 4i & Export Operator’s Manual 12261-270 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT555 Tier 4i & Export Operator’s Manual 12261-270 – PDF DOWNLOAD

Language : English
Pages : 316
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane RT555 Tier 4i & Export Operator’s Manual 12261-270 – PDF DOWNLOAD

Introduction 6
Construction and Industrial Equipment Product Safety 6
Nomenclature 8
Intended Use 9
Bulletin Distribution and Compliance 10
Contacting Manufacturer 11
Transfer of Machine Ownership 12
Safety 14
Safety Introduction 14
Alert System 15
General Safety 20
Safety Sign Maintenance 20
Safety Sign Locations 21
Workplace Safety 33
Effects of Wind Conditions 41
Lightning Storm 43
Temporary Interruption of Crane Operations 44
Resuming Crane Operations 47
Ending Crane Operations 48
Turning/Driving in Reverse 49
Parking the Vehicle 50
Lock Out & Tag Out 51
Access/Egress 53
Personal Safety 58
Seat Belts 59
Temperature Effects on Telescope and Boom Hoist Cylinders 60
Assembly 64
Step Installation 64
Spooling Wire Rope on Drums 65
Hoist-Line Reeving 69
Cable Reeving 72
Side Stow Jib 73
Description Of Machine and Controls 78
Universal Symbol Identification 78
Upper Controls and Instruments 82
Inspection 92
Pre-Start Inspection 92
Wire Rope Inspection Record 97
Crane Boom 98
Mobile Crane Load Test Inspection 100
Operating Instructions 104
Emergency Engine Shutdown 104
General Operational Issues 106
Operator Shutoff Devices 106
Operating the Unit 107
Starting the Engine 107
Cold Weather Starting 108
Jump-Starting an Engine with Booster Cables 109
Operating the Engine 110
Making a Typical Lift 111
Arm and Hand Signals 118
Load Rating Chart Interpretation 120
“On-Tires” Lift 129
Unusual Operating Conditions 131
Moving the Unit 135
Vehicular Operation 135
Traveling around the Jobsite 138
Disassembly 140
Side Stow Jib Stowage 140
Transportation 142
Transporting the Crane 142
Maintenance 144
Lubrication Chart 144
Exhaust Spark Arrestor Muffler 145
Cold Weather Package Specifications 147
Cold Weather Package Recommendations 152
Maintenance Introduction 156
Machine Maintenance Checklist 157
Engine Maintenance 160
Engine Radiator Maintenance 162
Transmission Maintenance 163
Axle Maintenance 165
Tire Maintenance 167
Wheel Removal & Installation Procedure 171
Air System Maintenance 173
Brake System 175
Brake Bleeding Procedure 178
Turntable and Swing Pinion 182
Swing Reducer 184
Hydraulic System Maintenance 185
Hydraulic Hoses 190
Hydraulic Oil Requirements 193
Cable Lubrication Methods 196
Electrical System Battery Check 200
Electrical System Collector Ring 204
Wire Rope and reeving 205
Air Dryer 207
Slider Pads 208
Storage 209
Machine Storage 209
Engine Storage 211
Transmission Storage 214
Restoration to Service 215
Restoring Engine to Service 216
Restoring Transmission to Service 217
Chrome Cylinder Rod Storage 218
Specifications 220
Wire Rope Specifications 220
Troubleshooting 222
General Procedure 222
Hydraulic – General 223
Operator Controls 224
Axles 225
Steering Circuit 226
Alternator 230
Starter 231
Brakes 232
Parking Brake 233
Air Pressure 234
Swing Circuit 235
Boom Hoist Circuit 236
Boom Telescope Circuit 237
Winch Circuit 238
Outrigger Circuit 240
Pumps 241
Control Valves 245
Relief Valves 246
Fluid Motor 247
Cylinders 248
Cylinder Leakage 249
Excessive Heating of Oil In Circuit 251
Electrical Controls 252
Propane Heater 253
Maintenance Free Battery Testing 256
Anti Two Block System 258
Service / Parts 260
Valve Adjustments 260
Outrigger Position Sensors 266
Swing Relief Valve Adjustment 268
Rotary Manifold 269
Steering Priority Valve Adjustment 272
Boom Alignment and Adjustment 274
Boom Chain Adjustment 278
Axle Lockout System 282
Swing Brake Control Adjustment 284
Ring Gear Bolting Sequence 287
Torque Wrench Extensions 289
Welding Instructions 290
Hydraulic Cylinders 292
Wire rope and reeving 297
Cable Sockets 302
Appendix 306
Conversion Tables 306
Average Weight of Materials 310
Torque Specs -SAE & Metric 312
Greer Element VGA Operator’s Manual 314