Terex Crane RT700 & RT700-1 Operator’s Manual 12261-265 – PDF DOWNLOAD

Terex Crane RT700 & RT700-1 Operator’s Manual 12261-265 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT700 & RT700-1 Operator’s Manual 12261-265 – PDF DOWNLOAD

Language : English
Pages : 380
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane RT700 & RT700-1 Operator’s Manual 12261-265 – PDF DOWNLOAD

Introduction 5
Construction and Industrial Equipment Product Safety 5
Nomenclature 7
Intended Use 9
Bulletin Distribution and Compliance 10
Contacting Manufacturer 11
Transfer of Machine Ownership 12
Safety 13
Safety Introduction 13
Alert System 14
General Safety 18
Safety Sign Maintenance 18
Safety Sign Locations 19
Workplace Safety 30
Effects of Wind Conditions 37
Lightning Storm 39
Lock Out & Tag Out 40
Access/Egress 42
Personal Safety 49
Seat Belts 50
Assembly 51
Step Installation 51
Spooling Wire Rope on Drums 52
Hoist-Line Reeving 56
Side Stow Jib 59
Description Of Machine and Controls 65
Universal Symbol Identification 65
Upper Controls and Instruments 69
Upper Controls and Instruments-Tier 4i 78
Inspection 83
Pre-Start Inspection 83
Wire Rope Inspection Record 87
Crane Boom 88
Operating Instructions 91
Emergency Engine Shutdown 91
Cummins Tier 4i Engine-Overview of Operation 0
Aftertreatment Regeneration Lamp Behaviors 93
DPF Lamp Functionality 96
Table of Contents
P/N 12261-265 REVISED: November 2011 i
DPF Regeneration 98
HEST Lamp Functionality 99
Regeneration Modes 100
Manual Regeneration Procedure 101
Aftertreatment Switch 103
Safety Hazards during Regeneration 104
Engine Idle Speed Increase 106
General Operational Issues 107
Safety Devices 107
Operating the Unit 108
Starting the Engine 108
Cold Weather Starting 109
Jump-Starting an Engine with Booster Cables 110
Operating the Engine 111
Making a Typical Lift 112
Arm and Hand Signals 119
Load Rating Chart Interpretation 121
“On-Tires” Lift 130
Unusual Operating Conditions 132
Moving the Unit 136
Vehicular Operation 136
Traveling around the Jobsite 139
Transportation 141
Transporting the Crane 141
Maintenance 143
Exhaust Spark Arrestor Muffler 143
Cold Weather Package Specifications 145
Cold Weather Package Recommendations 150
Lubrication Chart 154
Maintenance Introduction 155
Machine Maintenance Checklist 156
Engine Maintenance 159
Engine Radiator Maintenance 161
Transmission Maintenance 162
Axle Maintenance 164
Tire Maintenance 166
Wheel Removal & Installation Procedure 170
Air System Maintenance 172
Contents
ii P/N 12261-265 REVISED: November 2011
Brake System 174
Brake Bleeding Procedure 177
Turntable and Swing Pinion 181
Swing Reducers 183
Hydraulic System Maintenance 184
Hydraulic Oil Requirements 189
Cable Lubrication Methods 196
Electrical System Battery Check 200
Electrical System Collector Ring 204
Wire Rope and reeving 205
Air Dryer 207
Slider Pads 208
Storage 209
Machine Storage 209
Engine Storage 211
Transmission Storage 214
Restoration to Service 215
Restoring Engine to Service 216
Restoring Transmission to Service 217
Chrome Cylinder Rod Storage 218
Specifications 221
Wire Rope Specifications 221
Troubleshooting 223
General Procedure 223
Hydraulic – General 224
Operator Controls 225
Axles 226
Steering Circuit 227
Alternator 231
Starter 232
Brakes 233
Parking Brake 234
Air Pressure 235
Swing Circuit 236
Boom Hoist Circuit 237
Boom Telescope Circuit 238
Winch Circuit 239
Outrigger Circuit 241
P/N 12261-265 REVISED: November 2011 iii
Pumps 242
Control Valves 246
Relief Valves 247
Fluid Motor 248
Cylinders 249
Cylinder Leakage 250
Excessive Heating of Oil In Circuit 252
Electrical Controls 253
Propane Heater 254
Maintenance Free Battery Testing 257
Anti Two Block System 259
Service / Parts 261
Outrigger Position Sensors 261
Valve Adjustments 263
Swing Relief Valve Adjustment 269
Rotary Manifold 270
Steering Priority Valve Adjustment 273
Boom Alignment and Adjustment 275
Boom Chain Adjustment 279
Axle Lockout System 283
Swing Brake Control Adjustment 285
Ring Gear Bolting Sequence 288
Torque Wrench Extensions 290
Welding Instructions 292
Hydraulic Cylinders 294
Wire rope and reeving 299
Cable Sockets 304
Applicable Standards / Regulations 307
Wire Rope Users Manual 307
Appendix 367
Conversion Tables 367
Average Weight of Materials 371
Torque Specs -SAE & Metric 374
Greer RCI 510 Operator’s Manual 376
Greer Element VGA Operator’s Manual 377