Terex Crane RT780 TIER 4 FINAL & ROW EXPORT Operatos’s Manual 12261-741 PDF

Terex Crane RT780 TIER 4 FINAL & ROW EXPORT Operatos’s Manual 12261-741 – PDF DOWNLOAD

FILE DETAILS:

Terex Crane RT780 TIER 4 FINAL & ROW EXPORT Operatos’s Manual 12261-741 – PDF DOWNLOAD

Language : English
Pages : 366
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane RT780 TIER 4 FINAL & ROW EXPORT Operatos’s Manual 12261-741 – PDF DOWNLOAD

3
Introduction 7
Construction and Industrial Equipment Product Safety 7
Nomenclature 9
Intended Use 10
Bulletin Distribution and Compliance 11
Contacting Manufacturer 12
Transfer of Machine Ownership 13
Safety 15
Safety Introduction 15
Alert System 16
General Safety 21
Safety Sign Maintenance 21
Safety Sign Locations 22
Workplace Safety 34
Effects of Wind Conditions 42
Lightning Storm 44
Temporary Interruption of Crane Operations 45
Resuming Crane Operations 48
Ending Crane Operations 49
Turning/Driving in Reverse 50
Parking the Vehicle 51
Lock Out & Tag Out 52
Access/Egress 54
Personal Safety 58
Seat Belts 59
Temperature Effects on Telescope and Boom Hoist Cylinders 60
Assembly 63
Step Installation 63
Spooling Wire Rope on Drums 64
Hoist-Line Reeving 68
Cable Reeving 71
Side Stow Jib 72
Description Of Machine and Controls 77
Universal Symbol Identification 77
Controls in the Cab 81
Upper Controls and Instruments 112
Inspection 119
Pre-Start Inspection 119
Wire Rope Inspection Record 124
Crane Boom 125
Mobile Crane Load Test Inspection 126
Operating Instructions 129
Cummins Tier 4 Final Engine-Overview of Operation 129
Fluids 129
Cummins Tier 4 Final Lamps 130
Performing A Stationary Exhaust System Cleaning 132
Exhaust System Cleaning Switch 134
Cummins Contact Information 135
General Operational Issues 136
Safety Devices 136
Operating the Unit 137
Operator Shutoff Devices 137
Starting the Engine 140
Cold Weather Starting 142
Jump-Starting an Engine with Booster Cables 143
Operating the Engine 144
Making a Typical Lift 145
Arm and Hand Signals 152
Load Rating Chart Interpretation 154
“On-Tires” Lift 164
Unusual Operating Conditions 166
Moving the Unit 170
Vehicular Operation 170
Traveling around the Jobsite 175
Disassembly 177
Side Stow Jib Stowage 177
Transportation 181
Transporting the Crane 181
Instructions for Loading and Unloading 182
Maintenance 185
Fuel System 185
Maintenance Introduction 187
Lubrication Chart 188
Special Break-in Requirements for New Cranes 189
Machine Maintenance Checklist 190
Operator Observation 193
Engine Maintenance 194
Engine Radiator & Cooling System Maintenance 197
Transmission Maintenance 199
Axle Maintenance 202
Tire Maintenance 203
Wheel Removal & Installation Procedure 207
Air System Maintenance 209
Brake System 211
Brake Bleeding Procedure 214
Boom Lubrication 218
BOOM LUBRICATION & WEAR PADS INSPECTION RECORD 224
Turntable and Swing Pinion 225
Swing Reducers 227
Swing Lock Maintenance 228
Hydraulic System Maintenance 229
Hydraulic Hoses 234
Hydraulic Swivel-Center 237
Hydraulic Oil Requirements 240
Electrical System Battery Check 243
Electrical System-Operator’s Cab 247
Electrical System Collector Ring 250
HVAC 252
Wire rope and reeving 257
Air Dryer 259
Slider Pads 260
Cable Lubrication Methods 261
Cold Weather Package Specifications 265
Cold Weather Package Recommendations 270
Specifications 275
Wire Rope Specifications 275
Troubleshooting 277
General Procedure 277
Hydraulic – General 278
Axles 279
Transmission 280
Steering Circuit 282
Alternator 286
Starter 287
Brakes 288
Parking Brake 289
Air Pressure 290
Swing Circuit 291
Boom Hoist Circuit 292
Boom Telescope Circuit 293
Winch Circuit 294
Outrigger Circuit 296
Pumps 297
Control Valves 301
Relief Valves 302
Fluid Motor 303
Cylinders 304
Cylinder Leakage 305
Excessive Heating of Oil In Circuit 307
Maintenance Free Battery Testing 308
Anti Two Block System 310
Service / Parts 313
Pressure Settings-Pumps & Valves 313
Outrigger Position Sensors 321
Rotary Manifold 323
Boom Alignment and Adjustment 326
Boom Chain Adjustment 330
Axle Lockout System 334
Ring Gear Bolting Sequence 336
Torque Wrench Extensions 338
Welding Instructions 340
Hydraulic Cylinders 342
Wire rope and reeving 347
Cable Sockets 352
Appendix 355
Conversion Tables 355
Average Weight of Materials 359
Torque Specs -SAE & Metric 361
Greer Element VGA Operator’s Manual 363