Terex Crane TX 51-19MD Rough Terrain Forklift Operator Manual – PDF DOWNLOAD

Terex Crane TX 51-19MD Rough Terrain Forklift Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Crane TX 51-19MD Rough Terrain Forklift Operator Manual – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Terex Crane TX 51-19MD Rough Terrain Forklift Operator Manual – PDF DOWNLOAD

Section 1 – Introduction
1 0 Introduction 3
1 1 Symbols 4
Section 2 – Safety Rules
2 0 Safety Rules 7
2 1 General 7
2 2 Operators Maintenance Staff Responsibilities 7
2 3 Clothing 7
2 4 Personal Equipment 8
2 5 Safety Precautions 8
2 6 Getting Ready to Work 8
2 7 During Work or Maintenance 8
Section 3 – General Information and Specification
3 0 Machine References 13
3 1 Machine Position 13
3 2 Labels and Warning Decals 14
3 3 Explanation of the Different Symbols 19
3 4 Machine Model and Type 20
3 5 Manufacturer 20
3 6 Machine Identification 20
3 7 Chassis Serial Number 21
3 8 Identification Plates 21
3 9 Allowed Use 21
3 10 Improper Use 21
3 11 Applicable Standards 22
3 12 List of Main Components 22
3 13 Description of Main Components 23
3 14 Optional Accessories 23
3 15 Technical Data and Performance 24
Section 4 – Controls and Instruments
4 0 Preoparation, Inspection and Adjustments 29
4 1 Adjusting the Seat 29
4 2 Fastening the Seat Belts 30
4 3 Adjusting the Rear View Mirrors 30
4 4 Controls and Operations 32
4 5 Controls and Instruments 33
4 6 Control Description 34
4 7 Control Lever 43
4 8 Operating the Control Lever 44
4 9 Tilting the Forks Forward and Rearward 45
4 10 Side Shifting the Forks 46
4 11 Rotating the Forks 47
4 12 Quick-Coupling the Fork Attachment 48
Section 5 – Pre-operation Inspection and Adjustment
5 0 Pre-operation Inspection and Adjustment 51
5 1 Pre-Operation Inspection and Check List 51
5 2 Starting the Engine 51
5 3 Jump-Starting the Engine 52
5 4 Battery Disconnect Switch 52
5 5 Stopping / Parking Machine 52
5 6 Refueling the Machine 53
Section 6 – Using the Handler
6 0 Using the Handler 57
6 1 Using the Load Chart 57
6 2 Handling Loads 58
Section 7 – Replacing the Attachments
7 0 Replacing the Attachments 63
Section 8 – Operation Under Adverse Conditions
8 0 Operation Under Adverse Conditions 67
8 1 Operation in Extreme Cold 67
8 2 Operation in Extreme Heat 68
8 3 Operation in Dusty and Sandy Areas 68
8 4 Operation in High Humidity or Salt Water Areas 69
8 5 Operation at High Altitudes 69
Section 9 – Towing the Machine
9 0 Transporting the Machine 73
9 1 Towing 73
9 2 Road or Site Transfer 73
9 3 Lifting the Machine 73
9 4 Transporting Machine on other Vehicles 74
Section 10 – Lubrication
10 0 Lubrication 77
10 1 Lubricant Specification 77
10 2 Lubricant Chart 78
10 3 Lube and Fluid Capacity Chart 79
Section 11 – Preventive Maintenance
11 0 Preventive Maintenance 83
11 1 Using the Suggested Schedule Check Sheets 83
11 2 50 Hours or Weekly Services 85
11 3 250 Hours or Monthly Services 86
11 4 500 Hours or Quarterly Services 87
11 5 1000 Hours or Semi-Annually Services 88
11 6 3000 Hours or Three Years Services 89
Section 12 – 50 Hours or Weekly Maintenance
12 0 50 Hours Or Weekly Maintenance 93
12 1 Check Engine Oil 93
12 2 Drain Engine Fuel Filter 93
12 3 Check Hydraulic Reservoir Oil 94
12 4 Check Brake Oil Reservoir Level 94
12 5 Lube Boom Pads 94
12 6 Lube Drive Shaft 95
12 7 Lube Axle King Pins 95
12 8 Lube Axle Rear Pivot Pin 95
12 9 Lube Cylinder 95
12 10 Lube Fork Attachment 96
12 11 Lube Boom Pivot 96
12 12 Check Tire Inflation 96
12 13 Check Tire Wheel Nuts 96
12 14 Check Drive Shaft Bolt 97
TX 51-19MD
Light Capability Rough Terrain Forklift (LRTF)
Page II TX51-19MD-1-OM 57 0009 0573
Section 13 – 250 Hours or Monthly Maintenance
13 0 250 Hours Or Monthly Maintenance 101
13 1 Engine and Hydraulic Oil Sampling 101
13 2 Check Engine Air Filter 101
13 3 Check Engine Drive Belts 102
13 4 Check Axle Wheel Ends Oil 102
13 5 Check Axle Differential Oil 103
13 6 Check Battery 103
Section 14 – 500 Hours or Quarterly Maintenance
14 0 500 Hours or Quarterly Maintenance 107
14 1 Change Engine Oil 107
14 2 Change Engine Oil Filter 108
14 3 Change Engine Air Filter (external cartridge) 109
14 4 Change Engine Fuel Filter 110
14 5 Check Engine Glow Plugs 111
14 6 Change Hydraulic Reservoir Filter 111
Section 15 – 1000 Hours or Semi-Annually
Maintenance
15 0 1000 Hours or Semi-Annually Maintenance 115
15 1 Check Engine Valve Tip Clearance 115
15 2 Check Electrical Alternator 115
15 3 Check Electrical Starter 115
15 4 Check Electrical System 116
15 5 Check Hydraulic Hoses and Fitting 116
15 6 Change Hydraulic Reservoir Oil Filter,
Cleaning Hydraulic Magnet 116
15 7 Change Axle Wheel End Oil 117
15 8 Change Axle Differential Oil 117
15 9 Check Accumulator Pre-charge Pressure 118
15 10 Change Engine Air Filter (internal cartridge) 118
Section 16 – 3000 Hours or Three Years
Maintenance
16 0 3000 Hours or Three Years 121
16 1 Check Atomisers (Fuel Injector) 121
Section 17 – Machine Storage
17 0 Machine Storage 125
17 1 Short Term Storage 125
17 2 Removal of the Machine From Short
Term Storage 126
17 3 Machine Preparation for Long Term Storage 126
17 4 Removal of Machine From Long Term Storage 127
17 5 Engine Storage 127
Section 18 – 3B6 Technologies LMI System
18 0 3B6 Technologies LMI Load Moment 131
18 1 System lay-out and connections 132
18 2 Components location on the machine 133
18 3 Infolift main unit: Characteristics 134
18 4 Infolift main unit: Dimensions 135
18 5 Load cell amplifier: Dimensions, characteristics,
cable 136
18 6 Control panel description 137
18 7 Display information: Working messages 138
– Power-on sequence
– Safe working condiotion
– Warning condition
– Shut-off condition
– Setting mode
– Shut-off over ride
18 8 Display information: Diagnostics messages 140
– A01 crc error
– A02 cellalarm
– A03 cellallarm
18 9 Standard operating mode 142
– Normal / safe working load
– Pre-warning working load
– Overload working load
– By-pass pushbutton
18 10 Accuracy verification 146
– Pushbuttons functions
– Procedure
18 11 Accuracy verification mode 148
– First time accuracy verification
– Re-accuracy verification
– Load cell reading
– Empty accuracy verification
– Laden accuracy verification
– Cut-off percentage
– Empty moment
– Laden moment
– Filter
18 12 How to set a numeric value 151
18 13 How to set the password 152
18 14 External wiring 153
18 15 Spare parts list 154
18 16 Warnings 154
TX 51-19MD
Light Capability Rough Terrain Forklift (LRTF)
57 0009 0573