Terex Crawler Crane HC 125 Operation Manual – PDF DOWNLOAD

Terex Crawler Crane HC 125 Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Terex Crawler Crane HC 125 Operation Manual – PDF DOWNLOAD

Language : English
Pages : 397
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Terex Crawler Crane HC 125 Operation Manual – PDF DOWNLOAD

SUBJECT PAGE NO
American Crane Warnings
Preface 1
1 MACHINERY PLAN AND ELEVA TION
American НС 125 Crawler Crane О
General Dimensions 1
Machinery Plan View 2
Right Hand Elevation View 3
Left Hand Elevation View 4
Crawler Lower 5
Performance Specifications 6
2 OPERATION
Operation Guidelines 101
lmportant Cautions & Warnings 103
Accident Prevention Signs 1 05-106
Danger Zone Near Electrical Transmission Lines 107
Audio & Visual Warning Systems for Safety 108
Operating lnstructions Warning 109
Control Summary – Layout 11 О
Operator’s Control Console lndex 111
Pre Operation lnspection 112
Starting Operation 113-116
Fueling Operation 116 1
Auto Lube Operation 117 -118
Swinging Operation 119-121
Traveling Operation 122-123
Hoist Operation 124-126 1
Operation in Duty Cycle Mode 127
Operation in Crane Mode 128
Operation in Erect Mode 129
Operation in Clam Mode 130
Front and Rear Drum Dog Operation 131
Third Drum Operation 132
Boom Hoist Operation 133-135
Auxiliary Functions 136
Wylie Load Moment lndicator (LMI) Operation 137-145
Anti-Two Block Override 145 1
WorkHorse Attachment Operation 146-150 5
РАТ Load Moment lndicator (LMI) Operation 151 01-151 37
Operator’s Seat 153
Working with the WorkHorse Counterweight 160
Hand Signals 170-171
Recommended Storage Precautions 187
3 LUBRICATION
Oil Drains 200
General Lubrication lnformation 201
Crane Upper and Lower Lubrication 221
Lubrication lnterval Chart 251
Lubrication, Fuel and Coolant Specifications 252
Location of Auto Lube Components 255
Auto Lube System Diagram 256
Auto Lube Stem Function Description 257
Auto Lube System Check – Visual Check Procedure 258-261 1
Lubrication Points
Swing System Lubrication 262
Swing Planetary Lubrication 263
Front & Rear Drum Shaft & Pillow Block Bearings 264
Boom Hoist Gear Case 265
Visual Check Procedure – Third Drum 266
Recommended Lubricants 271-27 4
4 HYDRAULIC SYSTEMS
Hydraulic Component Locations 400-401
Hydraulic Component List 402-404
Hydraulic Specifications 41 О
Hydraulic System Summary 411
Hydraulic System Description 412-414
lnspection, Maintenance and TrouЫeshooting 415-420
Contaminant Test Procedure for Hydraulic Fluid 421 01-421 11
Hydraulic Schematics 441-448
5 ELECTRICAL SYSTEMS
Schematic Sheets (Without WORKHORSE) 540-547
Schematic Sheets 550-559
6 ВООМ RIGGING AND JIB
Boom Composition 600
lmportant Notes Concerning Rigging 601
Boom AssemЫy, DisassemЫy & Length Changes for Cranes Equipped with Floating Mast 602-615
Raising and Lowering Long Booms 616-617
Typical Blocking of Track Side Frames for Long Boom Erection or Lowering 618
Wire Rope Specifications & Drum Capacity 619
lnstalling Wire Rope Onto а Drum 620
Pulling the Load Line from the Boom Tip to the Drum 621-622
Attaching the Ropes to the Drums 623
Pulling the Load Line from the Drum to Boom Tip 624-625
6 ВООМ RIGGING AND JIB (Continued)
Wire Rope Clip lnstallation Procedure 626-627
Securing the Dead End of а Rope When Using а Wedge Socket 628
Wedge Socket Warning & Application lnstructions 630
Reeving Diagrams
59″ Boom with 6 Sheave Offset Tip, 2 Part Line 636
59″ Boom with 6 Sheave Offset Tip, 3 Part Line 637
59″ Boom with 6 Sheave Offset Tip, 4 Part Line 638
59″ Boom with 6 Sheave Offset Tip, 5 Part Line 639
59″ Boom with 6 Sheave Offset Tip, 6 Part Line 640
59″ Boom with 6 Sheave Offset Tip, 7 Part Line 641
59″ Boom with 6 Sheave Offset Tip, 8 Part Line 642
59″ Boom with 6 Sheave Offset Tip, 9 Part Line 643
59″ Boom with 6 Sheave Offset Tip, 1 О Part Line 644
59″ Boom with 6 Sheave Offset Tip, 11 Part Line 645
Hoist Rope Length Requirements (Feet) 646
Hoist Rope Length Requirements (Meters) 647
Mast Suspension Reeving 649
Basic Pendant Arrangement 649 1
Boom Composition Chart – 59Н Open Throat 650
Jib ComЬinations AvailaЫe (Feet) 651
Jib ComЬinations AvailaЫe (Meters) 652
Jib AssemЫy and lnstallation 653
Boom lnspection 654
Backstay Pendant lnstallation, Offset Tip & Jib 663 1
A-Frame Boom lnstallation 670
7 MAINTENANCE AND ADJUSTMENT
Asbestos Notice 701
Tool Kit List 702
General Maintenance lnstructions 703
Clutch and Brake Maintenance 704-705
Engine Throttle Adjustment 706
Clutch Adjustment for “Twin Disc” SP214 Hydraulic Pump Drive 707 01
General Bearing Maintenance 708
Load Moment lndicator (LMI) TrouЫeshooting 709
Welding lnstructions 712
General Boom Guidelines 712 1
AII Boom and Jib Lacing – Guidelines for Field Evaluation 712 2-712 5
Tubular Chord Boom – Guidelines for Field Evaluation 713-713 5
Lacing Repairs (Sleeve Method) 714-715
Welding Procedures for Lacing Replacement in High Strength Tubular Booms 715 1-715 3
lnspection Procedures 7 40
Wire Rope Maintenance 740 2-740 3
7 MAINTENANCE AND ADJUSTMENT (Continued)
Tackle Block Maintenance 740 6
Sheave lnspection 7 40 8
Front and Rear Drum Brake Adjustment 7 43-7 43 1
Front and Rear Hoist Drum Clutch Adjustment 744
Counterweight Sliding Beam lnspection and Maintenance 7 45
Lagging Removal and lnstallation 747
TurntaЬ/e Bearing lnspection Procedure for Cranes 7 48-7 49
TurntaЫe Bearing lnspection Data Sheet 750
Oil Cooler Maintenance 751
Filter Maint for Cummins М11 Engines & Hyd Systems 751 6
Filter Maint for Cummins N14 Engines & Hydrau/ic Systems 751 7
lnspection Procedure for lnternal Leaking of Vertical Cylinders – Jacks 752
Swivel Seal Replacement 754-756
Welding Procedures for Surface Build-up of Crawler Track Shoes & Rollers 762 12-762 14
Track Sag 765-766
Structural Bolting Specifications 799 11-799 15
8 INSTALLATION
Fiberglide lnsert lnstallation 800
Counterweight lnstallation with WorkHorse Attachment 802 5-802 6
Counterweight Removal with WorkHorse Attachment 803-804 1
Crane DisassemЬ/y with Transport Package 805-807
Crane AssemЬ/y with Transport Package 808-81 О
Sideframe Counterweight lnstallation & Removal 810 4
Crawler Sideframe Extending and Retracting Procedure 811-812
Blocking for Transportation 813
Blocking for Transportation оп I-Beam Trailer Only 814
Blocking for Transportation 815
Lifting Points for Transportation Purposes 816-817
9 RATINGS
lmportant Load Lifting Restrictions and Regulations 3499-3499 3
Calculating Total Load Weight Appendix “А”
Weights of Materials 902
Fraction/Decimal Conversion 903